
1.Tsarin kayan aiki: LK2120-5000
2. Rated tashin hankali: 150kN
3. Matsakaicin bugun jini: 5000mm
4.Equipment amfani: Ana amfani da kayan aiki don aiwatar da madaidaicin gubar da ruɗaɗɗen gubar na ciki, da madaidaicin tsagi, kuma ya dace da sarrafa samfuran tare da daidaitattun kauri na bango.
| Ƙayyadaddun fasaha | Siga | Jawabi | ||||
| Tsawon aiki | rami ciki diamita | Φ5 ~ 30mm | ||||
| rami max zurfin | 2000mm | |||||
| Aikin inji | X-axis | Yawan ciyarwa | 5 ~ 500mm/min | mara iyaka | ||
| Yawan tafiya cikin sauri | 10000mm/min | |||||
| karfin juyi | 15 nm | |||||
| C-axis | Yawan tafiya cikin sauri | 3000mm/min | ||||
| karfin juyi | 6 nm | |||||
| Matsakaicin daidaito/ Sake sanya daidaito | 0.02mm | |||||
| Nisan tafiya | 360 digiri | |||||
| Y-axis | karfin juyi | 15 nm | ||||
| Matsakaicin daidaito/ Sake sanya daidaito | 0.03mm/0.02mm | |||||
| Ƙarfin injin gabaɗaya (appx.) | 13KW | |||||
| Wurin bene (tsawon × nisa) Wurin bene (tsawon × nisa) | 6500mm × 2000mm | |||||
| Jimlar nauyin injin (kimanin.) | 7 ton | |||||
| CNC tsarin | Tsarin KND | |||||
| Tsarin sanyaya | Matsakaicin adadin kwarara | 10 l/min | daidaitacce | |||
Wannan na'ura mai ɗaukar hoto tana ɗaukar hanyar cire Chip na waje.
Wannan na'ura ya dace da kayan ginshiƙi, an gyara kayan aiki kuma an juya kayan aiki don ciyarwa.
diamita: φ5mm ~ 30mm
Matsakaicin zurfin rami: 2000mm
Kayan aiki na waje diamita: ~ 60mm
Tsarin CNC: KND tsarin
Daidaitaccen rami: IT7~IT11
(1) Shigar da workpiece zuwa kwazo chucks;
(2) Shigar da kayan aikin yankan zuwa mai riƙe da kayan aiki;
(4) Bude tsarin sanyaya;
(5) A lokacin machining, abincin kayan aiki yana juyawa ta tsarin a wani kusurwa.
(6) Tsarin ciyarwar axis Z yana fitar da kayan aikin yankan don ciyarwa;
(7) Lokacin aiki zuwa wani wuri, ana daidaita kayan aikin yankan zuwa wani tsayin daka ta hanyar tsarin tuƙi na baya;
(8) Tsarin tuƙi na Z-axis yana fitar da kayan aikin yanke baya, a halin yanzu, kayan aikin yankan yana juyawa tare da kusurwar sa, don kammala jerin gwano.
(9) Kayan aikin yankan yana komawa zuwa mafi girman gaban aikin tare da hanyarsa ta asali, sannan kayan aikin yankan yana juya wani kusurwa.
(10) Maimaita matakai (5) -- (9), kuma gama gaba dayan aikin aikin.
- Zaɓin Kayan abu: Gabaɗaya, ana amfani da ƙarfe mai ƙarfi mai ƙarfi kamar 4145H da 35CrMo. Waɗannan kayan suna da ƙarfi mai kyau, tauri, da juriya na gajiya, wanda ke ba su damar jure maɗaukakin matsalolin da aka fuskanta yayin hakowa.
- Ayyukan Injin: Waɗannan sun haɗa da ƙirƙira, wanda ke siffanta billet ɗin zuwa samfurin da aka gama kusa da shi, haɓaka tsarin cikin kayan da ƙara ƙarfi; m machining, ta yin amfani da lathes, niƙa inji, da dai sauransu, domin na farko machining na waje diamita, karshen fuska, da zaren; Injin rami mai zurfi, ta yin amfani da injunan hako rami mai zurfi ko ƙwanƙwasa bindiga don injin rami mai zurfi na faifan ramin, tabbatar da madaidaiciyar ramin da daidaiton girman; gama machining, ainihin machining na rawar soja clip ta waje diamita, zaren, da dai sauransu, don inganta girma daidaito da kuma surface ingancin; zafi magani, ta hanyar quenching da tempering, don inganta kayan ta taurin, ƙarfi, da taurin; da kuma jiyya a saman, kamar wuyar chrome plating, don inganta juriya na lalacewa na shirin rawar soja da juriyar lalata.
- Gudanar da Inganci: Gwajin gwaji mara lalacewa, kamar gwajin ultrasonic da gwajin ƙwayar maganadisu, ana buƙatar gano lahani na ciki da na sama. Ƙuntataccen aunawa da sarrafa daidaiton girman da juriyar jumhuriyar ƙwanƙwasa suna da mahimmanci don tabbatar da biyan buƙatun ƙira. Gwaje-gwajen aiki, kamar gwajin juzu'i da gwaji, suma sun zama dole don tabbatar da amincin tukwici a cikin ainihin amfani.
A cikin zamanin injinin da ke bin ingantacciyar madaidaici da samar da ingantaccen inganci, Injin DrillStar zurfin rami na broaching, tare da ingantaccen aikin samfuran su da fasahar sabbin fasahohi, sun zama babban kayan aiki ga masana'antu daban-daban don shawo kan kwalaben injin! Kamfaninmu na iya tsara na'urori daban-daban don girman girman workpiece; samfura irin su LK2102-2500 da LK2102-5000 an fi siyar da su a cikin gida da na waje.
Mashin daidaitaccen matakin ƙarami, isar da kuskuren sifili
An sanye shi da injunan servo da aka shigo da su da madaidaicin ƙwallon ƙwallon ƙwallon ƙafa, DrillStar zurfin rami broaching injuna cimma daidaiton matsayi na ± 0.005mm da maimaitawa na ± 0.002mm, wanda ya dace da manyan madaidaicin filayen kamar sararin samaniya da kayan aikin gani. Its musamman m tsarin kula da zazzabi iya sarrafa sarrafa zafin jiki hawa da sauka a cikin ± 1 ℃, yadda ya kamata guje wa thermal nakasawa da kuma tabbatar da madaidaiciyar ≤0.01mm / m a cikin zurfin rami machining, cimma wani madubi-matakin ciki rami surface roughness Ra0.8.
Maɗaukakin Maɗaukakin Maɗaukaki, Mai Nasara Mai Wuya
Don kayan aiki masu wahala irin su titanium alloys da superalloys na tushen nickel, kayan aikin an sanye su da tsarin ƙarfin ƙarfi mai ƙarfi har zuwa 500kN, haɗe tare da fasaha mai ruɓi mai rufaffiyar kansa, yana haɓaka ingantaccen yankewa da 40%. Na'urar hana girgizar da aka ƙirƙira tana rage lalacewa ta kayan aiki da kashi 60%, tana tsawaita rayuwar kayan aiki da sau 2, yana mai da babban ƙarfin injin ɗin ya daina zama ƙalubale.
Cikakkun Ikon Hasashen Hankali Na atomatik, Samar da Babu Damuwa
Yin amfani da sabon ƙarni na tsarin CNC mai hankali, yana tallafawa shirye-shiryen ƙirar ƙirar 3D da machining daidaitacce. Kayan aiki yana da ginanniyar aikin gano kuskuren AI, wanda zai iya saka idanu kan mahimman bayanai na 12 kamar lalata kayan aiki da rundunonin yankan mara kyau a ainihin lokacin, yana ba da gargaɗin farko na haɗarin haɗari. Tsarin cire guntu ta atomatik haɗe tare da na'ura mai ɗaukar nauyi mai sanyaya sanyaya yana tabbatar da ci gaba da aiki ba tare da cunkoso ba, haɓaka haɓakar sarrafawa da 60% idan aka kwatanta da kayan aikin gargajiya.
Keɓance Modular, Sauƙaƙe Daidaitawa
Yana goyan bayan cikakken kewayon nau'ikan injina daga 3-120mm a diamita da mita 1-5 a cikin zurfin, yana ba da damar saurin sauyawa tsakanin nau'ikan injina daban-daban ta hanyar abubuwan haɓakawa. Ko machining siririn ramuka mai zurfi, ramukan tako, ko karkace, na'ura mai zurfin rami mai zurfi na Drill Star na iya aiwatar da aikin cikin sauƙi, biyan buƙatun masana'antu daban-daban kamar soja, kera motoci, da ƙirar ƙira.
Faɗin Aikace-aikace, Ƙarfafa haɓaka masana'antu
Aerospace: A cikin madaidaicin filin sararin samaniya, daidaiton injina na sassa yana da mahimmanci ga amincin jirgin da aiki. Tare da daidaiton matsayi na micron-matakin, injin ɗin Drill Star mai zurfin rami yana yin daidai injuna masu zurfin ramuka a cikin ɗakunan injunan konewa da maɓalli na kayan saukar jirgin sama, yana tabbatar da babban amincin sassan sassa na tsari da taimakawa kayan aikin sararin samaniya ta hanyar iyakoki. Ƙirƙirar ƙirƙira ta fasaha da madaidaicin abokin ciniki, Injin Drill Star zurfin rami mai ba da haske yana ba da ƙwararrun ƙwararrun ƙwararrun mashina don masana'antu daban-daban! Tuntube mu yanzu don buɗe sabbin damar yin aiki daidai!
Masana'antar Kera Mota: Ingantacciyar samar da sassa na kera ta dogara da kayan aiki na gaba. The Drill Star zurfin rami broaching inji iya sauri kammala daidaici machining na mai ramukan a cikin mota tubalan da spline ramukan a watsa, rage samar da hawan keke, inganta bangaren daidaici da daidaito, da kuma samar da wani m garanti ga barga aiki na mota powertrain da watsa tsarin.
Kayayyakin Makamashi: Fuskantar matsananciyar buƙatun kayan aikin hako mai da iskar gas, Injin Drill Star deep hole broaching machine yayi fice. Yana iya injin bututu mai zurfi mai zurfi da ramukan ciki na tallafi na ruwa da aka yi amfani da shi a cikin binciken filin mai da iskar gas, yana jure matsanancin matsin lamba da yanayin aiki mai rikitarwa, yana ba da gudummawa ga ingantaccen aiki mai aminci na kayan aikin hakar makamashi.
Manufacturing Mold: Madaidaicin ƙira yana rinjayar ingancin gyare-gyaren samfur kai tsaye. The Drill Star zurfin rami broaching inji, ta hanyar da m broaching damar da high-madaidaici iko, aiwatar mold sanyaya ramukan da ejector fil ramukan, inganta mold zafi watsawa da demolding yi, da kuma inganta mold samar yadda ya dace da kuma sabis rayuwa.
Masana'antar Soja: Kayan aikin soja suna da matuƙar buƙatu don daidaito da amincin sarrafa kayan aikin. Injin zurfafa rami mai zurfi na Drill Star, tare da ingantaccen aikin sa, yana aiwatar da zurfin ramuka a cikin ganga na bindiga da daidaitattun sassan makami, yana tabbatar da daidaito da amincin samfuran soja da ba da gudummawa ga tsaron ƙasa.