Mashin ɗin rami mai zurfi shine ainihin tsari a cikin masana'antar masana'anta, kuma daidaiton injin ɗinsa da ingancinsa yana da alaƙa sosai tare da aikin kayan aiki. A matsayin kayan aiki mai mahimmanci don injin rami mai zurfi, welded gun drilled ya zama babban kayan aiki na yau da kullun a duk faɗin masana'antu daban-daban saboda ƙarfin daidaitawarsu da kewayon mashin ɗin. Don taimakawa masana'antun masana'antu su zaɓi samfuri daidai da amfani da su a cikin daidaitaccen tsari, cikakken bincike na tsari, nau'ikan, zaɓin samfurin da maki aikace-aikacen welded gun drills yanzu an gabatar da su daidai da ka'idodin fasaha na masana'antu, samar da nassoshi masu sana'a don aikace-aikacen masana'antu.
Zane-zane na Modular, Ƙirar Ƙaƙƙarfan Gidauniya don Kera
Welded gun drills adopt a modular design, consisting of three parts: carbide yankan kawunansu, gami karfe bututu shanks kuma gami karfe kayan aiki mariƙin. Duk abubuwan da aka gyara suna aiki a cikin haɗin gwiwa don tabbatar da tsattsauran ra'ayi da yankan kayan aikin, suna ba da tallafi na asali don yanayin ƙirar rami mai zurfi daban-daban.
Layout Jagora mai nau'in nau'i-nau'i da yawa, daidaitattun buƙatun inji
Tsarin tsiri jagora shine ainihin ƙira na welded gun drills don dacewa da buƙatun inji daban-daban. An ƙirƙira zuwa nau'i uku bisa ga halaye na aunawa, kayan injina da yanayin yanayi, kowane ƙirar da aka rarraba an yi niyya don saduwa da buƙatun inji daban-daban, tare da bayyananniyar jagora don zaɓin ƙirar:
- Nau'in masana'antu na duniya mara aunawaNau'in G ya dace da duk kayan aiki kuma kusan duk lokatai na machining, zaɓi na farko don mashin daidaitaccen ma'auni tare da mafi ƙasƙanci nakasar torsional; Nau'in S shine akasari don gajeren rami na kayan aikin ƙarfe kuma yana iya cimma cikakkiyar ingancin ƙasa.
- Nau'in asymmetric mara aunawa kai tsaye: Nau'in E ya dace da duk kayan aiki da ƙananan lokutan daidaitattun lokuta, musamman don kayan aikin filastik; Nau'in EA shine samfurin da aka ba da shawarar don kera ramuka kuma ana iya amfani da shi don sarrafa yanayin hakowa a ciki / fita daga jirage masu ƙima.
- Nau'in simmetric kai tsaye mai aunawa: Nau'in A na musamman an tsara shi don mashigin madaidaicin kayan aikin aluminum; Nau'in C yana mai da hankali kan kayan aiki masu wahala-zuwa injin kamar bakin karfe; Nau'in D ya dace da ingantattun mashin ɗin ƙarfe na simintin simintin toka da baƙin ƙarfe ductile; Nau'in EM yana da amfani don sarrafa kayan laushi kamar ƙarfe da simintin ƙarfe.
Shirye-shiryen Rike Kayan Aikin Mawadaci, Daidaitawa zuwa Injin Single/Mai-Mai-Mai-Yawan-Spindle
Welded gun drills suna sanye take da nau'ikan tsarin riƙe kayan aiki iri-iri da ƙayyadaddun bayanai don cika cikar shigarwa daban-daban da buƙatun ƙaddamarwa na mashin-spindle da Multi-spindle machining:
- Hanyoyin gyarawa: Ana samun nau'ikan nau'ikan guda uku, ciki har da shank na zagaye (nau'in hannun riga na faɗaɗa), ƙugiya ta gefe (nau'in dunƙule) da ƙwanƙwasa gefe (nau'in dunƙule), daidaitawa da buƙatun haɗin kayan aiki daban-daban.
- Ƙayyadaddun ɗaukar hoto: Ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙirar ƙira (6mm, 10mm, 12mm, 16mm, 20mm, 25mm, 32mm, 40mm) da inch masu girma dabam (12.7mm, 19.05mm, 25.4mm, 31.7mm, 38.1mm).
- Nau'in musamman na Multi- Spindle: Rarraba zuwa nau'i biyu: daidaitawar kayan aiki na waje da daidaitawar na'ura, sanye take da zaren da ya dace da ma'auni don daidaitawa da aiki na kayan aiki na kayan aiki da yawa.
- Hanyoyin haɗi: Three types are classified according to the difference between the tool holder diameter and the nominal size of the cutting head, namely standard type, with boss type, and with flange and boss type, ensuring the stability of the connection between the tool holder and the drill rod.
Nau'in Kayan aiki Daban-daban, Haɗu da Buƙatun Injin Keɓaɓɓen
Bisa la'akari da al'ada welded gun drills, iri-iri na musamman iri na musamman da kuma inganta Categories an samu, rufe kowane iri machining yanayi kamar kananan diamita, na musamman matakai da kuma babban budewa, samar da daban-daban mafita:
- Ƙwararren bindiga mai ƙarfi: Gilashin rawar jiki da sandar rawar jiki an yi su ne daga nau'i na carbide guda ɗaya, yana nuna kyakkyawan tsauri da ƙananan girgizawa, wanda ya dace da ƙananan ƙananan mashigin 0.7-10mm tare da zurfin machining ba a ba da shawarar wuce 300mm ba. Ya haɗa da ƙwanƙwasa ƙwanƙwasa, matakan mataki, kayan aikin reaming da sauran nau'ikan, tare da buƙatu mafi girma don daidaiton coaxial na kayan aikin injin.
- Kayan aikin walda na musamman: Ciki har da guda-baki m kayan aikin (na ciki sanyaya, gaban waje guntu kau, tare da hade zagaye bututu shanks), gun rawar soja trepanning kayan aikin (na ciki sanyaya, raya waje guntu kau, dace da na musamman matakai kamar core riƙewa da nauyi rage), da kuma reaming drills tare da gaba jagora (shawarar ga tako ramukan kafa ta matukin ramukan da reaming daidaito da high coax).
- Saka nau'in (nau'in clamped) na harbin bindiga: An tsara tsarin tashoshi daban-daban bisa ga girman budewa. Single-insert single-station is suitable for 10-12mm apertures, single-insert double/three-station for 12-40mm apertures, and three-insert double-station for apertures above 30mm.
Madaidaitan Sake Gyarawa da Kusurwoyi, Tabbatar da Ingantattun Machining
Sabunta kayan aiki da ƙirar kusurwa kai tsaye suna shafar daidaiton injina da rayuwar sabis. welded gun drills sun ƙirƙira cikakken saiti na ƙayyadaddun ƙayyadaddun bayanai yayin da suke tallafawa keɓance keɓancewa:
- Bukatun sabuntawa: Kayan aikin welded suna buƙatar sake fasalin tilas. Don sake fasalin kayan aiki, nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in motsi na niƙa ya fi dacewa (an gyara kayan aiki don tabbatar da daidaito na kayan aiki masu tsawo). Hakanan za'a iya amfani da na'urori na musamman na sake gyarawa tare da injinan kayan aiki waɗanda abokan ciniki suka samar. Matsakaicin sabuntawa na al'ada shine 5mm-32mm.
- Resharpening design: Equipped with a standard head resharpening scheme and can be customized according to special requirements. Za'a iya ƙirƙira tsare-tsare kamar faɗaɗa tashoshi masu sanyaya, masu fasa guntu da matakan jagorar guntu don inganta cire guntu da tasirin sanyaya.
- Daidaita kusurwa: An tsara ƙa'idodin shawarwarin kusurwa na musamman don abubuwa daban-daban na machining kamar kayan gaggautsa, kayan laushi, ƙaramin ƙarfe / tsaka-tsaki, bakin karfe, ƙarfe mai ƙarfi na nickel da laminated workpieces. Daidaitaccen daidaitawa an yi shi daga kusurwar waje, kusurwar ciki, matsayi na tukwici zuwa kusurwa mai sanyaya don haɓaka aikin yankewa.
Ma'auni na Aikace-aikacen Kimiyya, Tsawaita Rayuwar Sabis na Kayan aiki
A aikace aikace, sigogin injinan kimiyya da ƙayyadaddun amfani sune mabuɗin don tabbatar da rayuwar sabis na kayan aiki da tasirin injin, kuma ana buƙatar bangarori da yawa na sarrafawa:
- Gudanar da sanyaya: The coolant kwarara da matsa lamba dole ne dace da kayan aiki diamita, da kuma matsa lamba sigogi na hakowa man fetur da emulsion za a gyara daidai da canji na diamita. A lokaci guda, zafin jiki da sarrafa tacewa na yankan ruwa ya kamata a yi su da kyau don guje wa tasirin matsanancin zafin jiki da ƙarancin tacewa akan injina.
- Machining sigar daidaitawa: Za a daidaita saurin yankewa da ƙimar ciyarwa bisa ga diamita na kayan aiki da kayan aiki. Daban-daban kayan kamar aluminum gami, tsarin karfe, simintin gyare-gyare da bakin karfe daidai da daban-daban yankan gudun jeri, da kuma ciyar da kudi za a shirya da hankali tare da canji na kayan aiki diamita.
- Gujewa abubuwan tasiri: Rayuwar sabis na kayan aiki yana shafar abubuwa goma, ciki har da ƙaddamar da kayan aiki da yawa, rashin daidaituwa na kayan aiki mara kyau, siffar geometric ba daidai ba, matsa lamba mara kyau na yanke ruwa, saurin yankan madaidaiciya da wuce kima. Lokacin amfani, ƙaddamar da kayan aiki da haɓaka sigina za a yi su da kyau don guje wa matsaloli daban-daban.
Wannan m fasaha bincike na welded gun drills tsarin tsara fitar da ainihin abinda ke ciki kamar tsarin zane, type selection, resharpening bayani dalla-dalla da aikace-aikace maki, samar da kwararru da kuma m fasaha nassoshi ga masana'antu Enterprises a kayan aiki selection, aiki ƙayyadaddun da kuma yadda ya dace inganta a cikin zurfin rami machining tsari. A nan gaba, tare da ci gaba da ci gaban fasaha na injin rami mai zurfi, welded gun drills zai ci gaba da yin ƙoƙari a cikin haɓaka tsarin, haɓaka nau'in haɓakawa da haɓaka aiki, mafi dacewa da buƙatun machining mai inganci da inganci na masana'antu daban-daban, da kuma shigar da babban kuzari cikin haɓakar haɓakar masana'antar masana'anta.
