
Loj aperture sib sib zog nqus qhov laum kuv lub qhov tob machining tshuab uas integrates BTA laum cutter xyaum, thiab rab phom xyaum, nrog ib tug drilling txoj kab uas hla mus txog φ120mm.
High npaum, high-precision, thiab siab smoothness machining ntawm lub qhov loj, nrog ib tug smoothness ntawm Ra0.4 ~ 0.8.
Kab rov tav layout; ib txhij txhawb nqa ob rab phom drilling (sab nraud nti tshem tawm) thiab BTA (hauv nti tshem tawm) machining hom. Ob hom no tsis tuaj yeem siv ua ke; Piv txwv li, BTA tsis tuaj yeem siv thaum rab phom drilling ua haujlwm. Lub workpiece yog tsau rau ib tug tshwj xeeb fixture, thiab lub cuab tam rotates thiab pub.
BTA tsuas tuaj yeem tshuab coaxial qhov, thaum rab phom drilling tuaj yeem tshuab ob qho tib si coaxial thiab eccentric qhov.
Ua hauj lwm ib tug dual-spindle qauv; rab phom laum pas nrig lub thawv thiab BTA laum pas nrig lub thawv yog mounted ntawm ib qho kev txhawb nqa phaj, sib koom ua ke pub noj.
CNC System: KND system
Servo Axis: Z-axis, tswj cov cuab yeej pub
Machining Diameter Ntau Yam:
Phom Laum: Φ5mm ~ Φ30mm
BTA: Φ25mm ~ Φ80mm
Max Machining Qhov tob: 1000mm
Drilling Deviation: 1mm / 1000mm
Roughness: Ra0.8 ~ Ra6.3um
Dimensional Accuracy: IT8 ~ IT11
Workpiece clamping thaum BTA machining: Lub workpiece yog clamped thiab positioned siv chamfered xaus, ib tug tapered disc, lub tes tsho qhia, thiab hydraulic system. Lub workpiece yog thawj zaug muab tso rau ntawm ib tug pab txhawb nqa, thiab lub hydraulic system tswj lub tapered disc mus nias rau lub chamfered kawg ntawm lub workpiece, ua tiav workpiece clamping thiab positioning.
Workpiece clamping thaum rab phom drilling: Lub workpiece muab tso rau ntawm V-block thiab manually clamped. Cov phom drilling fixture tuaj yeem txav mus tom qab, haum rau eccentric qhov machining, nrog rau kev mus ncig ntawm 150mm. Hloov cov ntaub qhwv ntawm V-block thaum lub workpiece txoj kab uas hla txawv.
(1) Ib txhij txhawb nqa ob rab phom drilling (sab nraud nti tshem tawm) thiab BTA (hauv nti tshem tawm) machining txoj kev.
(2) Lub txaj, vaj tse, rooj ua haujlwm, thiab lwm yam khoom siv yog ua los ntawm cov hlau cam khwb cia zoo.
(3) Lub rooj ua haujlwm CNC raug tshem tawm ua kom yooj yim rau kev siv lub tshuab ua haujlwm. (4) Nruab nrog lub siab txias system: muaj xws li ib tug tsis siv neeg nti conveyor, roj txias, filtration system, thiab high-pressure twj tso kua mis unit.
(5) Ua haujlwm KND system.
(6) Z-axis pub phau ntawv qhia yog ob lub voj voos zawv zawg, muab kev nruj nruj.
(7) Cov cuab yeej kev sib hloov yog tsav los ntawm lub tshuab spindle, thiab cov cuab yeej pub tau ua tiav los ntawm servo lub cev muaj zog tsav lub pob ntsia hlau. Ob lub cuab yeej tig thiab pub yog qhov sib txawv infinitely.
(8) Lub tsev tseem ceeb siv lub npog tiv thaiv ntws.
(9) Kev siv hluav taws xob: Ua haujlwm KND CNC system, uas tuaj yeem tsim ua kom tiav kev siv lub tshuab ua haujlwm tsis siv neeg, thiab tseem tso cai rau kev siv phau ntawv, khiav, thiab hloov kho / tawm.
(10) Cov cuab yeej siv lub tshuab muaj cov haujlwm xws li kev tiv thaiv siab, cua txias ua kua theem thiab kev tiv thaiv kub, kev tiv thaiv cov cuab yeej, thiab kev tiv thaiv kab mob stroke.
| Technical Specifications | parameter | Lus ceeb toom | ||
| Scope ntawm kev ua haujlwm | Drilling txoj kab uas hla | Phom laum: Φ5 ~ Φ35mm | ||
| BTA: Φ25 ~ Φ80mm | ||||
| Qhov siab tshaj plaws drilling qhov tob | 1000 hli | |||
| Qhov siab tshaj plaws workpiece ntev | 1000 hli | |||
| Tshuab cuab yeej kev ua tau zoo | Phom laum rod box | Kev nrawm nrawm | 600-6000 rpm | Hloov pauv |
| Main lub cev muaj zog | 5.5 KW TSI | spindle lub cev muaj zog | ||
| BTA Laum Pipe Box | Kev nrawm nrawm | 200 ~ 2000 rpm | Hloov pauv | |
| Main lub cev muaj zog | 30 KW | spindle lub cev muaj zog | ||
| Z-axis | Pub tus nqi ntau | 5 ~ 500mm / min | Hloov pauv | |
| Ceev nrawm nrawm | 2000mm / min | |||
| Lub cev muaj zog torque | 20 Nm | |||
| lwm yam | Drill length-rau-diameter ratio | ≤100 | ||
| Tag nrho lub zog ntawm lub tshuab cuab yeej (kwv yees) | 85 kW ib | |||
| Tshuab cuab yeej pem teb qhov chaw (kwv yees) | 7m (ntev) × 3m (dav) | |||
| Tshuab qhov hnyav (kwv yees) | 12 ton | |||
| CNC system | FANUC 0i Mate TD system | |||
| Txias qhov system | Cooling system siab ntau yam | 1 ~ 10MPa | Kho tau | |
| Cooling system flow range | 100, 200, 300L / min | Kho tau | ||
| Filtration raug | 40m ua | |||
1. Tshuab txaj
Ua los ntawm high-zoo cam khwb cia hlau nrog ib tug kaw casting qauv, muab lub tshuab cuab yeej nrog txaus rigidity thiab lub zog. Ob chav xwm txheej zawv zawg txoj hauv kev yog machined rau ntawm lub txaj, thiab cov kev taw qhia no tau txais qhov nruab nrab zaus quenching.
2. Drill Rod Box
Cov khoom tseem ceeb: Laum pas nrig lub thawv rau rab phom xyaum, laum lub thawv rau BTA (Boiler Actuation), thiab pub swb.
Ob lub laum pas nrig yog mounted rau ntawm tus swb.
Laum pas nrig lub thawv rau rab phom xyaum: Tsav lub cuab yeej tig thiab muab cov roj rau lub cuab yeej.
Laum pas nrig lub thawv rau BTA: Tsav lub cuab yeej kev sib hloov thiab muab cov nti tshem tawm channel rau drilling.
Cov yam ntxwv ntawm ob lub laum pas nrig lub thawv: Spindle motor drives spindle rotation nrog stepless ceev tswj; rear-mounted lub ntsiab lub cev muaj zog tiv thaiv kev txiav cov roj los ntawm kev nkag mus rau lub cev muaj zog thiab pab txhawb kev hloov cov cuab yeej; high-precision angular hu pob bearings nrog tsis siv neeg lubrication.
3. Pub System
Siv AC servo system rau kev tsav tsheb, nrog kev tswj tsis tau nrawm, txij li 5 txog 500 mm / min. Siv lub pob ntsia hlau tsav. Daim ntawv qhia pub yog ob daim duab zawv zawg zawv zawg, uas yog hardened los ntawm nruab nrab zaus thiab precision av, yog li muaj qhov zoo xws li siab precision, ntev kev pab cuam lub neej, siab rigidity, thiab zoo raug tuav.
4. Txias System
Nruab nrog lub siab txias txias system, muab high-pressure, high-flow-rate, thiab high-cleanliness txiav kua rau qhov tob qhov drilling.
Tsis siv neeg nti conveyor: Tsis siv neeg tshem cov chips, ua tiav thawj zaug roj-chip sib cais.
Roj txias: Tswj kev txiav cov kua dej kub thiab tiv thaiv kev txiav cov kua dej tsis zoo.
Kev lim dej: Daim ntawv daim kab xev, mesh, thiab cov ntxaij lim dej sib nqus ua kom cov dej huv huv.
High-pressure twj tso kua mis teeb: Tsim cov roj txiav nrog adjustable txaus thiab siab muab cov roj rau cov cuab yeej txiav.
5. Centralized Lubrication System
Lub pem hauv ntej thiab nram qab bearings ntawm lub laum pas nrig lub thawv spindle, lub swb qhia chaw, thiab lwm yam, yog tag nrho cov cia li lubricated nrog lub sij hawm thiab metered lubrication. Lub tank roj muaj qhov tsis siv neeg qis roj qib tswb muaj nuj nqi.
6. Kev Siv Hluav Taws Xob
Ua haujlwm KND system, uas tuaj yeem tsim kho kom ua tiav kev ua haujlwm tsis siv neeg, thiab tuaj yeem ua haujlwm manually, khiav, thiab kho rau pib / nres. CNC system tswj vaj huam sib luag yog raug tshem tawm.
Nws nta ntaiv daim duab qhia, yog programmable, thiab txhawb Suav zaub.
Nws muaj kev cuam tshuam txhim khu kev qha, kev tiv thaiv kev nyab xeeb, kev tiv thaiv dhau lub zog, lossis lwm yam kev kuaj xyuas qhov tsis raug, lub tswb, thiab kev tiv thaiv kev ua haujlwm, emitting audible thiab pom teeb liab (liab, daj, thiab ntsuab kab teeb).
7. Qhia ncej thiab roj feeder
Cov lus qhia ncej thiab roj feeder yog mounted rau ntawm tus swb. Cov swb yog axially txav los ntawm lub tes tsho qhia tswj los ntawm hydraulic system kom nruj los yog loosen lub workpiece.
Phau Ntawv Qhia: Siv rau rab phom drilling; Muaj nuj nqi: laum me ntsis kev taw qhia, roj sealing, nti tshem tawm, thiab cov cuab yeej txhawb nqa.
Roj Feeder: Siv rau BTA (Boiler Actuation) machining; Muaj nuj nqi: laum me ntsis kev taw qhia, roj sealing, cuab yeej roj, thiab cov cuab yeej txhawb nqa.
8. Drill Rod Support
Ob txheej, muab kev txhawb nqa pas nrig thiab kev co damping.
9. Hydraulic System
Tswj cov txheej txheem qhia thiab cov roj feeder kom nruj los yog xoob lub workpiece, thiab muab lub foob thaum lub sij hawm drilling los tiv thaiv kev txiav cov kua dej.
10. Fixtures
BTA: Siv chamfered xaus, tapered disc, coj lub tes tsho, thiab hydraulic system, lub workpiece yog clamped thiab positioned. Lub workpiece yog thawj zaug muab tso rau ntawm ib qho kev txhawb nqa, thiab hydraulic system tswj cov tapered disc kom nias tawm tsam chamfered kawg ntawm lub workpiece, ua tiav clamping thiab positioning.
Phom Laum: Cov khoom ua haujlwm tau muab tso rau ntawm V-thaiv, thiab lub tog raj kheej hydraulic tuaj yeem clamps lub workpiece. Cov phom laum fixture tuaj yeem txav mus tom qab, haum rau machining eccentric qhov, nrog rau kev mus ncig ntawm 100mm. Thaum lub workpiece txoj kab uas hla txawv, cov ntaub qhwv ntawm V-block tuaj yeem hloov tau.
11. Sliding Semi-Protective System
Lub tshuab txaj yog nruab nrog roj baffles thiab lub qhov rooj zawv zawg, xav txog qhov yooj yim ntawm kev thauj khoom thiab tshem tawm cov khoom ua haujlwm thiab cov cuab yeej.
Accessories: Kev txiav txim tshwj xeeb, tus nqi yug los ntawm tus neeg siv.
Cov cuab yeej txiav: Muab los ntawm tus neeg siv lossis muab los ntawm peb, siv rau kev lees paub ua ntej thiab kev lees txais zaum kawg ntawm lub tshuab cuab yeej, tus nqi them los ntawm tus neeg siv.
Txiav Roj: Muab los ntawm tus neeg siv rau qhov kev lees paub zaum kawg.
Ib daim qauv ntawm phau ntawv qhia cov cuab yeej siv tshuab, ib daim ntawv pov thawj ntawm kev ua raws, thiab ib daim qauv ntawm cov ntawv ntim khoom. Ib daim qauv ntawm CNC system ua haujlwm thiab kev saib xyuas phau ntawv.
1. Kev lees txais ua ntej los ntawm tus neeg siv ntawm lub tshuab cuab yeej tsim lub Hoobkas. Machining ib qho workpiece; xeem daim thiab txiav cov cuab yeej muab los ntawm tus neeg siv; txais raws li cov khoom 2.
2. Kev lees txais zaum kawg ntawm tus neeg siv lub Hoobkas. Machining ob workpieces; kuaj daim thiab txiav cov cuab yeej muab los ntawm tus neeg siv; kev lees paub raws li cov khoom 2. Tom qab ua tiav, ob tog kos npe rau cov lus lees txais zaum kawg, uas yuav siv tau thaum kos npe.
1. Kev teeb tsa thiab commissioning
Tom qab lub tshuab cuab yeej tuaj txog ntawm tus neeg siv lub Hoobkas, lub tshuab tsim cov cuab yeej yuav xa cov neeg ua haujlwm los coj cov cuab yeej teeb tsa thiab ua lub luag haujlwm rau commissioning.
2. Kev cob qhia: Cov chaw tsim khoom siv lub tshuab yuav muab peb hnub ua haujlwm ntawm kev cob qhia rau cov neeg siv cov programming, kev ua haujlwm, thiab cov neeg ua haujlwm tu. Thaum lub sij hawm kev cob qhia, cov chaw tsim tshuaj paus yuav coj cov neeg siv cov kev txawj thiab cov neeg ua hauj lwm los mus txiav txim ntau lawm nyob rau hauv cov khoom raug.
3. Lub tshuab cuab yeej tsim khoom nruj me ntsis ua raws li cov lus cog tseg tom qab muag ntawm Dezhou Delong (Group) Machine Tool Co., Ltd.
4. Cov khoom siv yog them los ntawm kev tiv thaiv ib xyoos.