
Kubowola kwakukulu kwa dzenje lakuya ndi makina opangira mabowo akuya omwe amaphatikiza kubowola kwa BTA drill cutter, ndi kubowola kwamfuti, ndi kubowola kwake mpaka φ120mm.
Kuchita bwino kwambiri, kolondola kwambiri, komanso kukonza bwino kwambiri mabowo akulu, ndi kusalala kwa Ra0.4 ~ 0.8.
Kamangidwe kopingasa; nthawi imodzi imathandizira kubowola mfuti (kuchotsa chip kunja) ndi BTA (kuchotsa chip mkati) makina opangira makina. Njira ziwirizi sizingagwiritsidwe ntchito nthawi imodzi; mwachitsanzo, BTA singagwiritsidwe ntchito pamene kubowola mfuti kukugwira ntchito. Chogwiritsira ntchito chimayikidwa pazitsulo zodzipatulira, ndipo chida chimazungulira ndikudyetsa.
BTA imangopanga mabowo a coaxial, pomwe kubowola mfuti kumatha kuyika mabowo onse a coaxial ndi eccentric.
Amagwiritsa ntchito mipingo iwiri; bokosi lobowola mfuti ndi bokosi la ndodo ya BTA zimayikidwa pa mbale imodzi yothandizira, kugawana njira yodyera wamba.
CNC System: KND dongosolo
Servo Axis: Z-axis, imawongolera chakudya cha zida
Makina a Diameter Range:
Kubowola Mfuti: Φ5mm~Φ30mm
BTA: Φ25mm~Φ80mm
Kuzama Machining: 1000mm
Kubowola Kupatuka: 1mm/1000mm
Kukula: Ra0.8 ~ Ra6.3um
Kulondola Kwambiri: IT8~IT11
Kumangirira kwa workpiece panthawi yopanga makina a BTA: Chogwiriracho chimamangidwa ndikuyikidwa pogwiritsa ntchito malekezero a chamfered, tapered disc, manja owongolera, ndi ma hydraulic system. Chogwirira ntchito chimayikidwa koyamba pa chothandizira chothandizira, ndipo makina opangira ma hydraulic amawongolera tapered disc kuti akanikizire kumapeto kwa chamfered cha workpiece, ndikukwaniritsa kugunda kwa workpiece ndikuyika.
Kubowola kwa zida zogwirira ntchito pobowola mfuti: Chogwirira ntchito chimayikidwa pa V-block ndikumangika pamanja. Kubowola kwamfuti kumatha kusuntha mozungulira, koyenera kupanga ma eccentric hole Machining, ndi sitiroko yoyenda ya 150mm. Bwezerani mapepala pa V-block pamene makulidwe a workpiece ndi osiyana.
(1) Panthawi imodzimodziyo imathandizira kubowola mfuti (kuchotsa chip kunja) ndi BTA (kuchotsa chip mkati) njira zamakina.
(2) Bedi, nyumba, zogwirira ntchito, ndi zinthu zina zofunika kwambiri zapangidwa ndi chitsulo chapamwamba kwambiri.
(3) Tebulo loyimitsidwa la CNC limathandizira kugwiritsa ntchito zida zamakina. (4) Zokhala ndi makina oziziritsira odzipereka: okhala ndi chotengera cha chip chodziwikiratu, choziziritsa mafuta, makina osefera, ndi pampu yothamanga kwambiri.
(5) Amagwiritsa ntchito dongosolo la KND.
(6) Kalozera wa chakudya cha Z-axis ndi kalozera wotsetsereka wamakona awiri, opatsa kukhazikika kwakukulu.
(7) Kuzungulira kwa zida kumayendetsedwa ndi injini ya spindle, ndipo chakudya chazida chimatheka kudzera pa servo motor yoyendetsa mpira. Kusinthasintha kwa zida ndi chakudya ndizosiyana kwambiri.
(8) Chigawo chachikulu chimagwiritsa ntchito chivundikiro chotetezera cha mtundu wa kutuluka.
(9) Njira yamagetsi: Imagwiritsa ntchito makina a KND CNC, omwe amatha kukonzedwa kuti amalize makina opangira okha, komanso amalola kusintha kwapamanja, kuthamanga, ndi / kutseka.
(10) Chida cha makina chimakhala ndi ntchito monga chitetezo cha kuthamanga, kuzirala kwamadzimadzi ndi chitetezo cha kutentha, chitetezo cha zida, ndi chitetezo cha sitiroko.
| Mfundo Zaukadaulo | parameter | Ndemanga | ||
| Kuchuluka kwa ntchito | Kubowola m'mimba mwake osiyanasiyana | Kubowola mfuti: Φ5~Φ35mm | ||
| BTA: Φ25 ~Φ80mm | ||||
| Kuzama pobowola kuya | 1000 mm | |||
| Kutalika kwakukulu kwa workpiece | 1000 mm | |||
| Kugwiritsa ntchito makina | Mfuti kubowola ndodo bokosi | Mlingo wa liwiro | 600 ~ 6000rpm | Zosintha |
| Mphamvu yayikulu yamagalimoto | 5.5KW | njinga yamoto | ||
| BTA Drill Pipe Box | Mlingo wa liwiro | 200 ~ 2000rpm | Zosintha | |
| Mphamvu yayikulu yamagalimoto | 30KW | njinga yamoto | ||
| Z-axis | Mlingo wa chakudya | 5 ~ 500mm / mphindi | Zosintha | |
| Kuthamanga kwachangu | 2000mm / mphindi | |||
| Torque yamagalimoto | 20 nm | |||
| zina | Kubowola kutalika kwa m'mimba mwake | ≤100 | ||
| Mphamvu zonse za chida cha makina (pafupifupi) | 85kw | |||
| Malo opangira zida zamakina (pafupifupi) | 7m (utali) × 3m (m'lifupi) | |||
| Kulemera kwa chida cha makina (pafupifupi.) | 12 tani | |||
| CNC ndondomeko | FANUC 0i Mate TD dongosolo | |||
| Njira yozizira | Kuzizira dongosolo kuthamanga osiyanasiyana | 1 ~ 10MPa | Zosinthika | |
| Kuzizira dongosolo otaya osiyanasiyana | 100, 200, 300L / min | Zosinthika | ||
| Kulondola kusefa | 40m mu | |||
1. Bedi la Makina
Wopangidwa ndi chitsulo chamtengo wapatali chokhala ndi mawonekedwe otsekedwa otsekedwa, kupereka makina opangira makina okhwima ndi mphamvu zokwanira. Njira zotsetsereka zokhala ndi makona atatu amazimitsidwa pakama, ndipo tinjira timazimitsira pakatikati.
2. kubowola Ndodo Bokosi
Zigawo zazikulu: Bowola ndodo pobowola mfuti, bokosi la ndodo la BTA (Boiler Actuation), ndi slide feed.
Mabokosi awiri obowola amayikidwa pa slide.
Bokosi lobowola mfuti: Imayendetsa makina ozungulira ndikupereka mafuta ku chida.
Bokosi lobowola la BTA: Imayendetsa makina ozungulira ndikupereka njira yochotsera chip pobowola.
Zomwe zimachitika pamabokosi onse awiri obowola: Spindle motor imayendetsa kuzungulira kwa spindle ndikuwongolera liwiro lopanda mayendedwe; galimoto yaikulu yokwera kumbuyo imalepheretsa kudula mafuta kuti asalowe m'galimoto ndipo imathandizira kusintha kwa zida; olondola kwambiri angular kukhudzana mpira mayendedwe ndi kondomu basi.
3. Dongosolo la Zakudya
Imagwiritsa ntchito AC servo system pagalimoto, yokhala ndi liwiro lopanda mayendedwe, kuyambira 5 mpaka 500 mm/min. Amagwiritsa ntchito mpira wa screw drive. Kalozera wazodyetsera ndi kalozera wamakona awiri otsetsereka, omwe amaumitsidwa ndi ma frequency apakati komanso malo olondola, motero amakhala ndi maubwino monga kulondola kwambiri, moyo wautali wautumiki, kusasunthika kwambiri, komanso kusungika bwino.
4. Kuzizira System
Wokhala ndi makina ozizirira odzipereka, opatsa mphamvu kwambiri, kuthamanga kwambiri, komanso ukhondo wodula kwambiri pobowola dzenje lakuya.
Automatic chip conveyor: Amachotsa tchipisi zokha, kukwaniritsa kulekana koyambirira kwamafuta.
Mafuta ozizira: Amawongolera kutentha kwamadzimadzi ndikuletsa kuchepa kwamadzimadzi.
Makina osefera: Zosefera zamapepala, ma mesh, ndi zosefera za maginito zimawongolera ukhondo wamadzimadzi.
Seti yapampu yothamanga kwambiri: Imatulutsa mafuta odulira ndikuyenda kosinthika komanso kukakamiza kuti apereke mafuta ku zida zodulira.
5. Centralized Lubrication System
Kutsogolo ndi kumbuyo kwa spindle ya ndodo ya kubowola, malo owongolera ma slide, ndi zina zotere, zonse zimangodzipaka mafuta opaka nthawi komanso ma metered. Tanki yamafuta imakhala ndi alamu yotsika yamafuta ochepa.
6. Njira yamagetsi
Imagwiritsa ntchito makina a KND, omwe amatha kukonzedwa kuti amalize kuzungulira kwa makina, komanso amatha kuyendetsedwa pamanja, kuthamanga, ndikusintha poyambira/kuyimitsa. Gulu lowongolera dongosolo la CNC layimitsidwa.
Imakhala ndi mawonedwe a makwerero, ndiyotheka, ndipo imathandizira chiwonetsero cha China.
Ili ndi kutsekeka kodalirika, chitetezo chachitetezo, chitetezo champhamvu kwambiri, kapena kuzindikira zolakwika zina, alamu, ndi ntchito zodzitchinjiriza, kutulutsa zidziwitso zomveka komanso zowoneka (zowala zofiira, zachikasu, ndi zobiriwira).
7. Guide Frame ndi Wodyetsa Mafuta
Choyimira chowongolera ndi chopangira mafuta chimayikidwa pa slide. Slide imasunthidwa ndi manja owongolera omwe amayendetsedwa ndi ma hydraulic system kuti amamitse kapena kumasula chogwirira ntchito.
Ndondomeko Yotsogolera: Yogwiritsidwa ntchito pobowola mfuti; Ntchito: kuwongolera pang'ono pobowola, kusindikiza mafuta, kuchotsa chip, ndi chothandizira chogwirizira.
Wodyetsa Mafuta: Amagwiritsidwa ntchito pa makina a BTA (Boiler Actuation); Ntchito: kuwongolera pang'ono pobowola, kusindikiza mafuta, kuyika mafuta pazida, ndi chithandizo chogwirizira.
8. Kubowola Ndodo Support
Ma seti awiri, othandizira ndodo zobowola komanso kugwetsa kugwedera.
9. Hydraulic System
Imawongolera chimango chowongolera ndi chophatikizira mafuta kuti chikhwime kapena kumasula chogwirira ntchito, komanso chisindikizo pakubowola kuti asadutse madzimadzi.
10. Zosintha
BTA: Pogwiritsa ntchito malekezero a chamfered, chimbale chokhala ndi tapered, manja owongolera, ndi ma hydraulic system, chogwiriracho chimamangidwa ndikuyika. Chogwirira ntchitocho chimayikidwa koyamba pa chothandizira chothandizira, ndipo makina a hydraulic amawongolera tapered disc kuti akanikizire kumapeto kwa chogwiriracho, ndikukwaniritsa kugunda ndi kuyika.
Kubowola Mfuti: Chogwirira ntchito chimayikidwa pa V-block, ndipo silinda ya hydraulic rotary imangogwira ntchitoyo. Kubowola kwamfuti kumatha kuyenda mozungulira, koyenera kupanga mabowo ang'onoang'ono, ndikuyenda kwa 100mm. Pamene workpiece awiri ndi osiyana, ziyangoyango pa V-block akhoza m'malo.
11. Sliding Semi-Protective System
Bedi lamakina lili ndi zotchingira zamafuta ndi chitseko chotsetsereka, poganizira bwino za kutsitsa ndikutsitsa zida ndi zida.
Chalk: Dongosolo lapadera, mtengo woperekedwa ndi wogwiritsa ntchito.
Zida Zodula: Zoperekedwa ndi wogwiritsa ntchito kapena zogulidwa ndi ife, zomwe zimagwiritsidwa ntchito povomereza chisanadze ndi kuvomereza komaliza kwa chida cha makina, mtengo wogwiritsidwa ntchito ndi wogwiritsa ntchito.
Kudula Mafuta: Kuperekedwa ndi wogwiritsa ntchito kuti avomereze komaliza.
Kope limodzi lachidziwitso cha zida zamakina, kopi imodzi ya satifiketi yovomerezeka, ndi kopi imodzi ya mndandanda wazonyamula. Buku limodzi la CNC dongosolo ntchito ndi kukonza Buku.
1. Kuvomerezedwa ndi wogwiritsa ntchito fakitale yopanga zida zamakina. Kukonza workpiece imodzi; chida choyesera ndi zida zodulira zomwe zimaperekedwa ndi wogwiritsa ntchito; kulandiridwa molingana ndi chinthu 2.
2. Kuvomereza komaliza pafakitale ya wogwiritsa ntchito. Kupanga mitundu iwiri ya ntchito; chida choyesera ndi zida zodulira zomwe zimaperekedwa ndi wogwiritsa ntchito; kuvomereza molingana ndi chinthu 2. Mukamaliza bwino, onse awiri amasaina mphindi zovomerezeka zomaliza, zomwe zimakhala zogwira mtima posayina.
1. Kuyika ndi Kutumiza
Chida cha makina chikafika kufakitale ya wogwiritsa ntchito, wopanga zida zamakina amatumiza antchito kuti aziwongolera kukhazikitsa zida ndikukhala ndi udindo wotumiza.
2. Maphunziro: Wopanga zida zamakina adzapereka masiku atatu ogwira ntchito a maphunziro kwa ogwiritsira ntchito mapulogalamu, ntchito, ndi kukonza. Pa nthawi ya maphunziro, wopanga adzawongolera ogwira ntchito zaukadaulo ndi magwiridwe antchito kuti apange zoyeserera pazigawo zofananira.
3. Wopanga zida zamakina amatsatira mosamalitsa zomwe adalonjeza pambuyo pa malonda a Dezhou Delong (Gulu) Machine Tool Co., Ltd.
4. Zida zimaphimbidwa ndi chitsimikizo cha chaka chimodzi.