Yakadzika gomba machining ibasa repakati muindasitiri yekugadzira michina, uye iko iko kwekugadzira kwayo uye kushanda kwayo kwakabatana zvakanyanya nekuita kwechishandiso. Sechishandiso chakakosha cheyakadzika gomba machining, welded pfuti zvibooresa zvave zvepasirese musimboti kugadzirisa chishandiso mumaindasitiri akasiyana siyana nekuda kwekuchinjika kwavo kwakasimba uye yakakura machining huwandu. Kubatsira mabhizinesi ekugadzira kusarudza mamodheru nemazvo uye nekuashandisa nenzira yakamisikidzwa, kuongororwa kwakadzama kwechimiro, mhando, kusarudzwa kwemhando uye mapoinzi ekushandisa eakadhindwa pfuti drills zvino yaunzwa zvinoenderana neindasitiri yehunyanzvi zviyero, ichipa mareferensi ehunyanzvi ekushandiswa kwemaindasitiri.
Modular Structural Design, Kuisa Nheyo Yakasimba yeMachining
Welded pfuti drills anotora modular dhizaini, ine zvikamu zvitatu: carbide kucheka misoro, alloy simbi pombi shanks uye alloy steel tool holders. Zvese zvikamu zvinoshanda mu synergy kuti ive nechokwadi chekuomarara uye kucheka mashandiro ezvishandiso, zvichipa rutsigiro rwakakosha kune akasiyana akadzika gomba machining mamiriro.
Yakawanda-mhando Yekutungamira Strip Layout, Kunyatsoenderana neMachining Zvinodiwa
Iyo yekutungamira mitsetse dhizaini ndiyo musimboti dhizaini yewelded pfuti zvibooresa zvekugadzirisa kune akasiyana machining zvinodiwa. Yakakamurwa muzvikamu zvitatu zvinoenderana nekuyerwa maitiro, machining zvinhu uye mamiriro, yega yega yakakamurwa modhi inotarirwa kusangana neyakasiyana machining zvinodiwa, ine gwara rakajeka rekusarudzwa kwemuenzaniso:
- Non-measurable industry universal type: Type G inokodzera zvese zvekushandisa uye dzinenge dzese machining nguva, yekutanga sarudzo yeakakwira dimensional accuracy machining ine yakaderera torsional deformation; Type S inonyanya kupfupika gomba machining esimbi workpieces uye inogona kuwana yakakwana yepamusoro mhando.
- Isiri-yakananga kuyerwa asymmetric mhando: Type E inokodzera zvese zvigadzirwa uye yakaderera dimensional kunyatsoita zviitiko, kunyanya zvepurasitiki zvinhu machining; Type EA ndiyo inokurudzirwa modhi yekuchinjisa-gomba machining uye inogona zvakare kushandiswa kugadzira mamiriro ekuchera mukati / kunze kubva kune dzakarerekera ndege.
- Yakananga kuyera symmetric mhando: Type A yakanyatso kugadzirirwa yakakwirira-chaiyo machining yealuminium workpieces; Type C inotarisa pane zvakaoma-ku-muchina zvinhu zvakadai sesimbi isina tsvina; Rudzi rweD rwakakodzerwa nepamusoro-chaizvo machining egrey cast iron uye ductile iron; Type EM inoshanda pakugadzira zvinhu zvakapfava sesimbi uye simbi yakakandwa.
Rich Tool Holder Configurations, Kugadzirisa kune Imwe / Multi-spindle Machining
Welded pfuti drills akashongedzerwa akasiyana ezvishandiso zvigadziriso uye zvakatemerwa kuti zvizadzise zvizere zvakasiyana siyana yekumisikidza uye yekumisheni zvinodiwa zveimwe-spindle uye akawanda-spindle machining:
- Kugadzirisa nzira: Mhando nhatu dziripo, dzinosanganisira round shank (yekuwedzera sleeve type), side clamping (screw type) uye inclined side clamping (screw type), ichienderana nezvinodiwa zvekubatanidza zvemidziyo yakasiyana.
- Specification coverage: Iyo dhayamita yakatarwa inovhara yakazara yakazara metric saizi (6mm, 10mm, 12mm, 16mm, 20mm, 25mm, 32mm, 40mm) uye inch saizi (12.7mm, 19.05mm, 25.4mm, 31.7mm, 38.1mm).
- Multi-spindle yakakosha mhando: Yakakamurwa kuva marudzi maviri: kunze kwekugadzirisa midziyo uye pa-muchina kugadzirisa, yakashongedzerwa neshinda inowirirana uye dimension parameters kuti ienderane nekushanda kwe-multi-spindle machining equipment.
- Nzira dzekubatanidza: Mhando nhatu dzakarongedzerwa zvichienderana nemusiyano uripo pakati pechibatiso dhayamita uye saizi yezita remusoro wekucheka, iwo mhando yakajairwa, ine mhando yeboss, uye ine flange nemhando yebhosi, kuve nechokwadi kugadzikana kwekubatana pakati pechibatiso netsvimbo yekuboora.
Yakasiyana Tool Types, Kusangana Personalized Machining Inodiwa
Zvichienderana neyakajairwa welded pfuti drills, akasiyana emhando akasarudzika uye akakwidziridzwa mapoka akatorwa, anofukidza ese marudzi emachining mamiriro akadai sediki dhayamita, akakosha maitiro uye yakakura aperture, ichipa akasiyana mhinduro:
- Solid carbide pfuti drills: The drill bit and drill rod inogadzirwa nechidimbu chimwe chete che carbide, iine kugadzikana kwakanaka uye yakaderera torsional vibration, yakakodzera kuduku dhayamita machining ye 0.7-10mm nekudzika kwekugadzira kusina kukurudzirwa kudarika 300mm. Inosanganisira madhiri akasimba, nhanho kudhiraivha, maturusi ekugadzirisa uye mamwe marudzi, ane zvinodiwa zvepamusoro zveiyo coaxial chaiyo yezvishandiso zvemuchina.
- Special welded zvishandiso: Kusanganisira maturusi e-single-edge boring (kutonhora kwemukati, kumberi kwekunze chip kubviswa, pamwe neakabatanidzwa kutenderera pombi shanks), pfuti yekubooresa trepanning maturusi (yemukati kutonhora, kumashure ekunze chip kubviswa, akakodzera maitiro akakosha akadai sekuchengetedza kwepakati uye kuderedza uremu), uye kudzoreredza drills nepamberi gwara (inokurudzirwa kune akatsika maburi anoumbwa neakakwira maburi uye reaxial zvinodiwa).
- Insert type (clamped type) zvibooreso zvepfuti: Yakasiyana chiteshi zvimiro zvakagadzirirwa zvinoenderana neaperture saizi. Single-insert single-station inokodzera 10-12mm apertures, single-insert double/three-station for 12-40mm apertures, uye matatu-insert double-station for apertures pamusoro pe30mm.
Yakamisikidzwa Resharpening uye Angles, Kuvimbisa Machining Kururama
Kudzoreredza kwechishandiso uye kona dhizaini inokanganisa zvakananga machining uye hupenyu hwesevhisi. Welded pfuti zvibooresa zvakagadzira seti izere yeakamisikidzwa yakatarwa uku ichitsigira yakasarudzika munhu:
- Resharpening zvinodiwa: Welded zvishandiso zvinoda zvinosungirwa kupinzazve. Zvekurodzazve michina, iyo yekukuya musoro inofamba inopinza mhando inodiwa (chishandiso chakamisikidzwa kuti ive nechokwadi chekudzoreredza kurongeka kwematurusi marefu). Midziyo yakakosha yekurodza zvakare inogona kushandiswa nemidziyo yekukuya inopihwa nevatengi. Iyo yakajairwa resharpening renji ndeye 5mm-32mm.
- Resharpening dhizaini: Yakashongedzerwa neyakajairwa musoro resharpening scheme uye inogona kugadzirwa zvinoenderana nezvakakosha zvinodiwa. Zvimiro zvakaita sematanho akawedzera ekutonhodza, chip breakers uye chip gwara matanho anogona kugadzirwa kuvandudza chip kubviswa uye kutonhora mhedzisiro.
- Angle adaptation: Exclusive angle kurudziro zviyero zvakagadzirirwa zvakasiyana machining zvinhu senge brittle zvinhu, zvinyoro zvinyoro, yakaderera / yepakati alloy simbi, Stainless simbi, yakaoma nickel cast iron uye laminated workpieces. Kunyatsoenderana kunogadzirwa kubva pakona yekunze, kona yemukati, dhiraivha tip chinzvimbo kune inotonhorera clearance angle kuti uwedzere kucheka mashandiro.
Scientific Application Parameters, Kurebesa Tool Service Hupenyu
Muchishandiso chinoshanda, sainzi machining paramita uye mashandisirwo ekushandisa ndiyo kiyi yekuve nechokwadi chehupenyu hwesevhisi yekushandisa uye machining mhedzisiro, uye akawanda maficha ekutonga anodiwa:
- Coolant management: Iyo inotonhorera inoyerera uye kudzvanywa kunofanirwa kuenderana nedhayamita yechishandiso, uye kudzvanywa paramita yemafuta ekuchera uye emulsion ichagadziriswa zvinoenderana nekuchinja kwedhayamita. Panguva imwecheteyo, tembiricha uye kusefa manejimendi yekucheka fluid ichaitwa zvakanaka kudzivirira kukanganiswa kwekushisa kwakanyanya uye kusefa kwepasi pakugadzira machining.
- Machining parameter kugadzirisa: Iyo yekucheka kumhanya uye chiyero chekudya chinozogadziriswa zvinoenderana nedhayamita yemidziyo uye machining zvinhu. Zvishandiso zvakasiyana senge aluminium alloy, simbi yekuumbwa, simbi yakakandwa uye simbi isina tsvina zvinoenderana neakasiyana ekucheka kumhanya siyana, uye chiyero chekudya chichave chakarongwa zvine musoro nekushandurwa kwedhayamita yemidziyo.
- Kudzivisa zvinhu zvinofurira: Hupenyu hwesevhisi yezvishandiso hunokanganiswa nezvinhu gumi, zvinosanganisira kuwedzeredza kwechishandiso, kusarongeka kwechishandiso chemuchina, chimiro chejometri isiriyo, kudzvanywa kwemvura yekucheka zvisina kufanira, kucheka kwakanyanya kwemutsara kumhanya uye kuwandisa kwekudya. Panguva yekushandiswa, midziyo yekumisikidza uye parameter optimization ichaitwa zvakanaka kudzivirira matambudziko akasiyana.
Iyi yakazara tekinoroji yekuongorora yewelded pfuti zvibooresa inorongedza zviri mukati senge dhizaini dhizaini, kusarudzwa kwemhando, kurodzazve zvirevo uye mapoinzi ekushandisa, ichipa nyanzvi uye yakazara tekinoroji mareferensi emabhizinesi ekugadzira mukusarudza maturusi, kutsanangurwa kwekushanda uye kuvandudzwa kwehunyanzvi mune yakadzika gomba machining process. Mune ramangwana, nekuenderera mberi kwekuvandudza tekinoroji yakadzika gomba machining tekinoroji, zvibooreso zvepfuti zvichaenderera mberi nekuedza mukugadzirisa zvimiro, kuwedzera kwechikamu uye kusimudzira mashandiro, zvirinani kuchinjika kune yakakwirira-chaiyo uye yepamusoro-chaiyo machining zvinodiwa zvemaindasitiri akasiyana, uye kupinza musimboti kukurudzira mukusimudzira kwemhando yepamusoro yeindasitiri yekugadzira michina.
