
Umngxuma onzulu ogrumba umngxuma onzulu umatshini womatshini wokwenza umngxuma onzulu odibanisa i-BTA drill cutter drill, kunye ne-gun dril, enobubanzi bokuqhuba ukuya kuthi ga kwi-φ120mm.
Ukusebenza okuphezulu, ukuchaneka okuphezulu, kunye nokugudiswa okuphezulu kwemingxuma emikhulu, kunye nokuguda kweRa0.4 ~ 0.8.
Uyilo oluthe tye; ngaxeshanye ixhasa zombini ukugrumba imipu (ukususwa kwetshiphu yangaphandle) kunye ne-BTA (ukususwa kwetshiphu yangaphakathi) iindlela zomatshini. Ezi ndlela zimbini azinakusetyenziswa ngaxeshanye; umzekelo, i-BTA ayinakusetyenziswa ngelixa ukomba umpu kusasebenza. I-workpiece igxininiswe kwindawo ezinikeleyo, kwaye isixhobo sijikeleza kwaye sondla.
I-BTA inomatshini kuphela wemingxuma e-coaxial, ngelixa ukudubula kwemipu kunomatshini womibini wemingxuma e-coaxial kunye ne-eccentric.
Uqeshe ulwakhiwo lwemisonte emibini; ibhokisi ye-drill drill rod kunye ne-BTA drill rod box ifakwe kwipleyiti enye yokuxhasa, ukwabelana ngenkqubo yokutya eqhelekileyo.
Inkqubo ye-CNC: Inkqubo ye-KND
I-Servo Axis: i-Z-axis, ilawula ukutya kwesixhobo
Uluhlu lweDiameter yoMatshini:
Ukuqhuba uMpu: Φ5mm~Φ30mm
I-BTA: Φ25mm~Φ80mm
Ubunzulu boMatshini obuninzi: 1000mm
Ukutenxa kokuNgqobhoza: 1mm/1000mm
Uburhabaxa: Ra0.8~Ra6.3um
Ukuchaneka koMda: IT8~IT11
I-Workpiece clamping ngexesha le-BTA machining: I-workpiece igxininiswe kwaye ibekwe kusetyenziswa iziphelo ezine-chamfered, i-tapered disc, umkhono wesikhokelo, kunye ne-hydraulic system. I-workpiece ibekwe kuqala kwinkxaso encedisayo, kwaye inkqubo ye-hydraulic ilawula i-disc tapered ukucinezela ngokuchasene neziphelo ze-chamfered ze-workpiece, ukufezekisa i-workpiece clamping kunye nokubeka indawo.
I-Workpiece clamping ngexesha lokugaya umpu: I-workpiece ibekwe kwi-V-block kwaye ibanjwe ngesandla. Isixhobo sokudubula isibhamu sinokuhamba ngasecaleni, sifanelekile kwi-eccentric hole machining, kunye ne-stroke yokuhamba ye-150mm. Buyisela iipads kwi-V-block xa i-diameter ye-workpiece yahlukile.
(1) Kwangaxeshanye ixhasa zombini ukugrumba imipu (ukususwa kwetshiphu yangaphandle) kunye ne-BTA (ukususwa kwetshiphu yangaphakathi) iindlela zomatshini.
(2) Ibhedi, indawo yokuhlala, indawo yokusebenza, nezinye izinto ezisisiseko zenziwe ngentsimbi yodidi oluphezulu.
(3) Itheyibhile yokusebenza yenkqubo ye-CNC emisiweyo iququzelela ukusebenza kwesixhobo somatshini. (4) Ixhotyiswe ngenkqubo yokupholisa ezinikeleyo: equka i-automatic chip conveyor, i-oyile epholileyo, inkqubo yokucoca, kunye neyunithi yempompo yoxinzelelo oluphezulu.
(5) Uqeshe inkqubo ye-KND.
(6) Isikhokelo sokutya i-Z-axis sisikhokelo sokutyibilika esixande kabini, sibonelela ngobungqongqo obuphezulu.
(7) Ukujikeleza kwesixhobo kuqhutywa yinjini yokuphotha, kwaye ukutya kwesixhobo kufezekiswa nge-servo motor eqhuba isikrufu sebhola. Zombini izixhobo ezijikelezayo kunye nokutya ziyaguquguquka ngokungenasiphelo.
(8) Iyunithi ephambili isebenzisa isigqubuthelo sokhuselo sohlobo lokuhamba.
(9) Inkqubo yombane: Iqeshe inkqubo ye-KND ye-CNC, enokucwangciswa ukugqiba imijikelo yomatshini ozenzekelayo, kwaye ikwavumela ukulungelelaniswa kwe-manual, ukugijima, kunye nokucima / ukuvala.
(10) Isixhobo somatshini sinemisebenzi efana nokukhuselwa koxinzelelo, inkqubo yokupholisa inqanaba lolwelo kunye nokukhuselwa kobushushu, ukukhuselwa kwesixhobo, kunye nokukhusela i-stroke.
| IiNgcaciso zobuGcisa | ipharamitha | Phawula | ||
| Ubungakanani bomsebenzi | Uluhlu lwedamitha yokwemba | Ukudubula kompu: Φ5~Φ35mm | ||
| I-BTA:Φ25~Φ80mm | ||||
| Ubunzulu bokomba obuninzi | 1000mm | |||
| Ubude obuninzi bomsebenzi | 1000mm | |||
| Ukusebenza kwesixhobo somatshini | Gun drill intonga ibhokisi | Uluhlu lwesantya | 600 ~ 6000rpm | Iyaguquguquka |
| Amandla enjini aphambili | 5.5KW | injini yokuphotha | ||
| Ibhokisi ye-BTA Drill Pipe | Uluhlu lwesantya | 200 ~ 2000rpm | Iyaguquguquka | |
| Amandla enjini aphambili | 30KW | injini yokuphotha | ||
| Umgca weZ | Uluhlu lwereyithi yokutya | 5~500mm/mz | Iyaguquguquka | |
| Isantya sokuhamba ngokukhawuleza | 2000mm/min | |||
| Itorque yeemoto | 20Nm | |||
| enye | Umlinganiselo wokubhola ubude ukuya kwi-diameter | ≤100 | ||
| Amandla ewonke esixhobo somatshini (malunga) | 85kW | |||
| Indawo yomgangatho wesixhobo somatshini (malunga) | 7m (ubude) × 3m (ububanzi) | |||
| Ubunzima besixhobo somatshini (malunga.) | Iitoni ezili-12 | |||
| Inkqubo ye-CNC | Inkqubo ye-FANUC 0i Mate TD | |||
| Inkqubo yokupholisa | Uluhlu loxinzelelo lwenkqubo yokupholisa | 1~10MPa | Iyahlengahlengiswa | |
| Uluhlu lokuhamba kwenkqubo yokupholisa | 100, 200, 300L / min | Iyahlengahlengiswa | ||
| Ukuchaneka kohluzo | 40μm | |||
1. Ibhedi yomatshini
Yenziwe ngesinyithi esinekhwalithi ephezulu kunye nesakhiwo esivaliweyo sokuphosa, ukubonelela ngesixhobo somatshini ngokuqina okwaneleyo kunye namandla. Izikhokelo eziphindwe kabini zokutyibilika ezixande zenziwe ngomatshini ebhedini, kwaye ezi zikhokelo zicinywa okuphakathi.
2. Drill iBoks yentonga
Amacandelo aphambili: Ibhokisi ye-drill rod ye-drill drill, ibhokisi ye-drill rod ye-BTA (i-Boiler Actuation), kunye nesilayidi se-feed.
Iibhokisi ezimbini ze-drill rod zifakwe kwisilayidi.
Ibhokisi yokucoca intonga yokudubula imipu: Uqhuba ukujikeleza kwesixhobo kwaye unikezela ngeoyile kwisixhobo.
Ibhokisi ye-Drill intonga ye-BTA: Iqhubela ukujikeleza kwesixhobo kwaye ibonelele ngeshaneli yokususa i-chip yokubhola.
Iimpawu eziqhelekileyo zazo zombini iibhokisi ze-drill rod: I-Spindle motor iqhuba ukujikeleza kwe-spindle kunye nommiselo wesantya esingenasinyathelo; Imoto ephakanyiswe ngasemva inqanda ukusika ioyile ekungeneni kwimoto kwaye iququzelele ukutshintsha isixhobo; iibheringi zebhola ezichanekileyo ezichanekileyo ezichanekileyo kunye nokuthambisa okuzenzekelayo.
3. Inkqubo yokutya
Isebenzisa inkqubo ye-AC servo yokuqhubela phambili, kunye nokulawulwa kwesantya esingenasinyathelo, ukusuka kwi-5 ukuya kwi-500 mm / min. Isebenzisa i-ball screw drive. Isikhokelo sokutya sisikhokelo sokutyibilika esixande kabini, esenziwa lukhuni ngamaza aphakathi kunye nomhlaba ochanekileyo, ngaloo ndlela sineenzuzo ezinjengokuchaneka okuphezulu, ubomi benkonzo ende, ukuqina okuphezulu, kunye nokugcinwa kokuchaneka okulungileyo.
4. Inkqubo yokupholisa
Ixhotyiswe ngenkqubo yokupholisa ezinikeleyo, ebonelela ngoxinzelelo oluphezulu, isantya esiphezulu, kunye nococeko oluphezulu lokusika ulwelo lokugrumba umngxuma onzulu.
I-automatic chip conveyor: Ususa ngokuzenzekelayo iitshiphusi, ukuphumeza ukwahlukana kokuqala kwe-oyile-chip.
I-oyile epholileyo: Ilawula ukusika ubushushu bolwelo kwaye ithintele ukusika ukuwohloka kolwelo.
Inkqubo yokuhluza: Iteyiphu yephepha, i-mesh, kunye nezihluzo zemagneti ziphucula ukucoceka kolwelo.
Iseti yepompo ephezulu yoxinzelelo: Ivelisa ioli yokusika kunye nokuhamba okuguquguqukayo kunye noxinzelelo lokubonelela ngeoli kwizixhobo zokusika.
5. ISistim ye-Centralised Lubrication System
Iibheringi zangaphambili nezingasemva ze-drill rod box spindle, umphezulu wesikhokelo sesilayidi, njl. Itanki yeoli inomsebenzi we-alarm ophantsi ozenzekelayo.
6. Inkqubo yoMbane
Iqeshe inkqubo ye-KND, enokucwangciswa ukuba igqibezele imijikelo yomatshini ozenzekelayo, kwaye inokuqhutywa ngesandla, ibaleke, kwaye ilungelelaniselwe ukuqala/ukumisa. Iphaneli yokulawula inkqubo ye-CNC inqunyanyisiwe.
Inomboniso wedayagram yeleli, iyacwangciswa, kwaye ixhasa umboniso wamaTshayina.
Inonxibelelwano oluthembekileyo, ukukhuselwa kokhuseleko, ukukhuselwa kwe-torque, okanye enye impazamo yokuxilonga, i-alamu, kunye nemisebenzi yokukhusela, ikhupha izibonakaliso ezivakalayo nezibonakalayo (izibane ezibomvu, eziphuzi kunye neziluhlaza).
7. Isakhelo sesikhokelo kunye ne-Oli ye-Oli
Isakhelo sesikhokelo kunye ne-oyile feeder zifakwe kwisilayidi. Isilayidi sishukunyiswa nge-axially ngumkhono wesikhokelo olawulwa yinkqubo ye-hydraulic ukuqinisa okanye ukukhulula i-workpiece.
Isakhelo seSikhokelo: Sisetyenziselwa ukugrumba imipu; Imisebenzi: i-drill bit guide, ukutywinwa kwe-oyile, ukususwa kwetshiphu, kunye nenkxaso yesibambi sesixhobo.
I-Oil Feeder: Isetyenziselwa i-BTA (i-Boiler Actuation) yomatshini; Imisebenzi: isikhokelo se-drill bit, ukutywinwa kwe-oyile, ukubonelela nge-oyile yesixhobo, kunye nenkxaso yomphathi wesixhobo.
8. Inkxaso ye-Drill Rod
Iiseti ezimbini, ezibonelela ngenkxaso yentonga ye-drill kunye ne-vibration damping.
9. Inkqubo yeHydraulic
Ilawula isakhelo sesikhokelo kunye ne-oyile yokutya ukuze iqinise okanye ikhulule i-workpiece, kwaye ibonelela ngesitywina ngexesha lokomba ukunqanda ukutshiza kwamanzi.
10. Fixtures
I-BTA: Ukusebenzisa iziphelo ezine-chamfered, i-disc ene-tapered, imikhono yesikhokelo, kunye ne-hydraulic system, i-workpiece igxininiswe kwaye ibekwe. I-workpiece ibekwe kuqala kwinkxaso encedisayo, kwaye inkqubo ye-hydraulic ilawula i-disc tapered ukucinezela ngokuchasene neziphelo ze-chamfered ze-workpiece, ukufezekisa ukubethelwa kunye nokubeka.
Gun Drill: Iworkpiece ibekwe kwi-V-block, kunye ne-hydraulic rotary cylinder ibambe ngokuzenzekelayo i-workpiece. Isixhobo sokudubula isibhamu sinokuhamba ecaleni, silungele imingxuma ye-machining eccentric, kunye ne-stroke yokuhamba ye-100mm. Xa i-diameter ye-workpiece ihluke, iipads kwi-V-block inokutshintshwa.
11. Isilayidi seSemi-Protective System
Umbhede womatshini uxhotyiswe nge-oyile ye-oyile kunye nomnyango we-sliding, uqwalasela ngokupheleleyo ukulungeleka kokulayisha kunye nokukhulula izixhobo zokusebenza kunye nezixhobo.
Izixhobo: Umyalelo okhethekileyo, iindleko ezithwalwa ngumsebenzisi.
Izixhobo zokusika: Ukunikezelwa ngumsebenzisi okanye ezithengiweyo ngathi, ezisetyenziselwa ukwamkelwa kwangaphambili kunye nokwamkelwa kokugqibela kwesixhobo somatshini, iindleko ezithwalwa ngumsebenzisi.
I-Oli yokusika: Inikezelwa ngumsebenzisi ukuba yamkelwe okokugqibela.
Ikopi enye yencwadi yemiyalelo yesixhobo somatshini, ikopi enye yesatifikethi sokuthotyelwa, kunye nekopi enye yoluhlu lokupakisha. Ikopi enye yenkqubo ye-CNC yokusebenza kunye nencwadana yemigaqo.
1. Ukwamkelwa kwangaphambili ngumsebenzisi kwifektri yomenzi wesixhobo somatshini. Ukwenza umsebenzi omnye; isiqwenga sovavanyo kunye nezixhobo zokusika ezibonelelwa ngumsebenzisi; ukwamkelwa ngokwenqaku lesi-2.
2. Ukwamkelwa kokugqibela kumzi-mveliso wabasebenzisi. Ukwenza izixhobo zokusebenza ezimbini; isiqwenga sovavanyo kunye nezixhobo zokusika ezibonelelwa ngumsebenzisi; ukwamkelwa ngokungqinelana nomba 2. Ekugqityweni ngempumelelo, omabini amaqela asayina imizuzu yokugqibela yokwamkelwa, ethi isebenze xa kutyikitywa.
1. Ukufakela kunye nokuKhomishini
Emva kokuba isixhobo somatshini sifike kumzi-mveliso womsebenzisi, umenzi wesixhobo somatshini uya kuthumela abasebenzi ukuba bakhokele ukufakwa kwezixhobo kwaye babe noxanduva lokugunyazisa.
2. Uqeqesho: Umenzi wesixhobo soomatshini uya kubonelela ngeentsuku ezintathu zokusebenza zoqeqesho lwenkqubo yomsebenzisi, ukusebenza, kunye nokugcinwa kwabasebenzi. Ngexesha loqeqesho, umenzi uya kukhokela abasebenzi bobugcisa kunye nabasebenzi ukuba benze imveliso yolingo kwiindawo eziqhelekileyo.
3. Umenzi wesixhobo somatshini unamathela ngokungqongqo kwizibophelelo zenkonzo emva kokuthengiswa kweDezhou Delong (Iqela) Isixhobo somatshini Co., Ltd.
4. Isixhobo sifakwe kwiwaranti yonyaka omnye.