
1.Imodeli yezixhobo: LK2120-5000
2. Uxinzelelo olulinganisiweyo: 150kN
3. Ukubetha okukhulu: 5000mm
I-4.Ukusetyenziswa kwezixhobo: Isixhobo sisetyenziselwa ukucubungula i-lead eguquguqukayo kunye ne-non-variable lead spirals yangaphakathi, kunye ne-grooves ehambelanayo, kwaye ifanelekile ukusetyenzwa kweemveliso ezinestator ezilinganayo zodonga.
| Iinkcukacha zobugcisa | Ipharamitha | Amagqabantshintshi | ||||
| Uluhlu lomsebenzi | umngxuma ubukhulu bangaphakathi | Φ5~Φ30mm | ||||
| ubunzulu bomngxuma max | 2000mm | |||||
| Umsebenzi womatshini | I-X-axis | Izinga lokutya | 5~500mm/mz | engenasiphelo | ||
| Ireyithi yokuhamba ngokukhawuleza | 10000mm/min | |||||
| Itorque yeemoto | 15Nm | |||||
| Umgca weC | Ireyithi yokuhamba ngokukhawuleza | 3000mm/min | ||||
| Itorque yeemoto | 6Nm | |||||
| Ukubeka ukuchaneka/ ukuchaneka kokubekwa ngokutsha | 0.02mm | |||||
| Umgama wokuhamba | 360 degree | |||||
| I-Y-axis | Itorque yeemoto | 15Nm | ||||
| Ukubeka ukuchaneka/ ukuchaneka kokubekwa ngokutsha | 0.03mm/0.02mm | |||||
| Amandla onke omatshini (appx.) | 13KW | |||||
| Isithuba somgangatho (ubude × ububanzi)Isithuba somgangatho (ubude × ububanzi) | 6500mm×2000mm | |||||
| Ubunzima bubonke bomatshini (malunga.) | 7 iitoni | |||||
| Inkqubo ye-CNC | Inkqubo ye-KND | |||||
| Inkqubo yokupholisa | Ubuninzi bezinga lokuhamba | 10L/min | iyahlengahlengiswa | |||
Lo matshini broaching wamkela yangaphandle yokususa indlela Chip.
Lo matshini ulungele izinto zekholamu, i-workpiece ilungisiwe kwaye isixhobo sijikeleziswa ukondla.
ububanzi: φ5mm~φ30mm
Ubunzulu bomngxuma obuninzi: 2000mm
Umsebenzi ongaphandle koluhlu lwedayamitha: ~φ60mm
Inkqubo ye-CNC:inkqubo ye-KND
Ukuchaneka komngxuma:IT7~IT11
(1) Fakela i-workpiece kwii-chucks ezizinikeleyo;
(2) Fakela isixhobo sokusika kumphathi wesixhobo;
(4) Vula inkqubo yokupholisa;
(5) Ngexesha lomatshini, isondlo sesixhobo sijikelezwa yinkqubo kwi-angle ethile.
(6) Inkqubo yokutya ye-axis iqhuba isixhobo sokusika ukutya;
(7) Xa kusetyenzwa kwindawo ethile, isixhobo sokusika silungelelaniswa nobude obuthile ngenkqubo yokuqhuba ngasemva;
(8) Inkqubo yokuqhuba i-Z-axis iqhubela isixhobo sokusika umva, okwangoku, isixhobo sokusika sijikeleza nge-angle yayo, ukugqiba umngcelele.
(9) Isixhobo sokusika sibuyela kweyona nto iphambili kwi-workpiece kunye nomzila wayo wokuqala, emva koko isixhobo sokusika sijikeleza i-angle ethile.
(10) Phinda amanyathelo (5)--- (9), kwaye ugqibezele umngcelele wonke wesixhobo sokusebenza.
- Ukukhethwa kwezinto eziphathekayo: Ngokuqhelekileyo, iintsimbi ze-alloy eziphezulu ezifana ne-4145H kunye ne-35CrMo zisetyenziswa. Ezi mathiriyeli zinamandla alungileyo, ukuqina, kunye nokumelana nokudinwa, okubenza bakwazi ukumelana noxinzelelo oluntsokothileyo abadibana nalo ngexesha lokomba.
- IiNkqubo zokuSebenza: Ezi ziquka ukubumba, okubumba i-billet ibe yimveliso esondeleyo, ukuphucula isakhiwo sangaphakathi sezinto kunye nokwandisa amandla; ukwenziwa komatshini orhabaxa, kusetyenziswa iileyile, oomatshini bokungqusha, njl. njl., kumatshini wokuqala wedayamitha yangaphandle, ubuso besiphelo, kunye nemisonto; umatshini wokugrumba umngxuma onzulu, usebenzisa oomatshini bokugrumba umngxuma onzulu okanye imipu yokugrumba umatshini wokucoca umngxuma onzulu wekliphu ye-drill, iqinisekisa ukuchaneka komngxuma kunye nokuchaneka komlinganiselo; ukugqibezela ukusetyenzwa, ukuchaneka kwekliphu yekliphu yedayamitha yangaphandle, imisonto, njl.njl., ukuphucula ukuchaneka komgangatho kunye nomgangatho womphezulu; unyango ubushushu, ngokucima kunye nokucaphuka, ukuphucula ubulukhuni bezinto, amandla, kunye nokuqina; kunye nonyango olungaphezulu, olufana nokucwenga kwechrome eqinileyo, ukuphucula ukuxhathisa ukunxiba kwekliphu ye-drill kunye nokumelana nomhlwa.
- Ukulawulwa koMgangatho: Uvavanyo olungqongqo olungonakalisi, olufana novavanyo lwe-ultrasonic kunye novavanyo lwamasuntswana amagnetic, luyafuneka ukuze kubonwe iziphene zangaphakathi nangaphezulu. Umlinganiselo ongqongqo kunye nokulawulwa kokuchaneka kwe-dimensional kunye nokunyamezela kwejometri ye-drill tip kubalulekile ukuqinisekisa ukuthotyelwa kweemfuno zoyilo. Iimvavanyo zentsebenzo, ezifana ne-torque kunye novavanyo lwe-tensile, nazo ziyimfuneko ukuqinisekisa ukuthembeka kwe-drill tip ekusebenziseni ngokwenene.
Ngeli xesha lobuchwephesha obulandela ukuchaneka kokugqibela kunye nemveliso ephezulu, oomatshini be-DrillStar deep hole broaching machine, kunye nokusebenza kwabo okuphezulu kwemveliso kunye nobuchwepheshe obutsha, baye baba sisixhobo esiphambili kumashishini ahlukeneyo ukoyisa iibhotile zoomatshini! Inkampani yethu inokuyila oomatshini bokucoca abahlukeneyo bobukhulu obahlukeneyo bomsebenzi; Iimodeli ezifana ne-LK2102-2500 kunye ne-LK2102-5000 zezona zithengiswa kakhulu ngaphakathi nangaphandle.
I-Micron-level precision machining, ukuhanjiswa kwe-zero-error
Ixhotyiswe ngeenjini ze-servo ezivela kumazwe angaphandle kunye nezikrufu zebhola ezichanekileyo, i-DrillStar deep hole broaching machines ifezekisa ukuchaneka kokubeka ± 0.005mm kunye nokuphindaphinda kwe-± 0.002mm, ngokufanelekileyo kwiindawo ezichanekileyo eziphezulu ezifana ne-aerospace kunye nezixhobo zokukhanya. Inkqubo yokulawula ubushushu obungaguqukiyo obukhethekileyo inokulawula ukuguquguquka kweqondo lokushisa ngaphakathi ± 1℃, ngokufanelekileyo ukuphepha ukuguqulwa kwe-thermal kunye nokuqinisekisa ukuthe tye kwe-≤0.01mm/m kumatshini wokwenza umngxuma onzulu, ukuphumeza uburhabaxa bomphezulu we-mirror-level ngaphakathi kwi-Ra0.8.
Ukuguquguquka kweMathiriyeli ephezulu, uMnqobi wezinto eziNzima
Ukufumana izinto ezinzima kumatshini ezifana ne-titanium alloys kunye ne-nickel-based superalloys, izixhobo zixhotyiswe ngenkqubo yamandla e-broaching enamandla ukuya kuthi ga kwi-500kN, idibaniswe nobugcisa obuzimeleyo be-coated broaching, ukwandisa ukusebenza kakuhle kokusika ngama-40%. Isixhobo sokucinezela i-patent ye-patent sinciphisa ukunxitywa kwesixhobo ngama-60%, sandise ubomi besixhobo ngamaxesha ama-2, ukwenza ukuba umatshini wezinto ezikumgangatho ophezulu ungabi ngumngeni.
Ukulawulwa kobukrelekrele okuziSebenzisayo ngokupheleleyo, iMveliso engenaxhala
Ukusebenzisa isizukulwana esitsha senkqubo ekrelekrele ye-CNC, ixhasa imodeli ye-3D yenkqubo kunye nokulungiswa komatshini. Isixhobo sinomsebenzi owakhelwe ngaphakathi we-AI wokuxilongwa kwempazamo, onokubeka iliso kwiiparamitha ezingundoqo ezili-12 ezifana nokunxiba izixhobo kunye nemikhosi yokusika engaqhelekanga ngexesha langempela, ukubonelela ngezilumkiso zakwangoko malunga neengozi ezinokubakho. Inkqubo yokususwa kwetshiphu ezenzekelayo edityaniswe nesixhobo sokujikeleza esipholileyo soxinzelelo oluphezulu siqinisekisa ukusebenza ngokuqhubekayo ngaphandle kwe-jamming, ukwandisa ukusebenza kakuhle kwe-60% xa kuthelekiswa nezixhobo zemveli.
Ukwenziwa kweModyuli, Ukuguquguquka okuguquguqukayo
Ixhasa uluhlu olupheleleyo lweesayizi ze-machining ukusuka kwi-3-120mm ububanzi kunye ne-1-5 yeemitha ubunzulu, ivumela ukutshintshwa ngokukhawuleza phakathi kweendlela ezahlukeneyo zomatshini ngokusebenzisa amacandelo emodyuli. Nokuba wenza imingxunya enzulu ecekethekileyo, imingxuma eneenyawo, okanye iigrooves ezijikelezayo, umatshini wokucoca umngxuma onzulu weDrill Star unokuwenza ngokulula umsebenzi, uhlangabezana neemfuno ezahlukeneyo zamashishini ahlukeneyo afana nomkhosi, iimoto, kunye nokwenza umngundo.
Izicelo eziBanzi, ukuXhobisa ukuPhuculwa kweShishini
I-Aerospace: Kwibala elichanekileyo eliphezulu le-aerospace, ukuchaneka komatshini weendawo kubalulekile kukhuseleko kunye nokusebenza kwenqwelomoya. Ngokuchaneka kokuma kwenqanaba le-micron, umatshini wokucoca umngxuma onzulu we-Drill Star ngokuchanekileyo wenza imingxunya enzulu kumagumbi okutsha e-injini ye-aero-injini kunye nezixhobo eziphambili zezixhobo zokumisa inqwelomoya, iqinisekisa ukuthembeka okuphezulu kweendawo ezintsonkothileyo kunye nokunceda izixhobo ze-aerospace ukuba ziphume kwimida yokusebenza. Iqhutywa kubuchule obutsha betekhnoloji kunye nokuqhelaniswa nabathengi, umatshini we-Drill Star we-hole deep hole ubonelela ngezisombululo zobuchwephesha kunye nezisebenzayo kumashishini ahlukeneyo! Qhagamshelana nathi ngoku ukuze uvule amathuba amatsha kumatshini ochanekileyo!
Ishishini leeMoto: Imveliso esebenzayo yamalungu eemoto ixhomekeke kwizixhobo eziphambili. Umatshini wokucoca umngxuma onzulu we-Drill Star unokugqiba ngokukhawuleza ukuchaneka kwemingxuma yeoli kwiibhloko zeenjini zemoto kunye nemingxuma ye-spline ekuhanjisweni, ukunciphisa imijikelo yemveliso, ukuphucula ukuchaneka kwecandelo kunye nokungaguquguquki, kunye nokubonelela ngesiqinisekiso esiluqilima sokusebenza okuzinzile kwe-automotive powertrain kunye neenkqubo zokuhambisa.
Izixhobo zaMandla: Ukujongana neemfuno ezingqongqo zeoyile kunye nezixhobo zokutsalwa kwerhasi, umatshini wokucoca umngxuma onzulu weDrill Star uyagqwesa. Iyakwazi umatshini imibhobho ye-drill drill kunye nekholamu yenkxaso ye-hydraulic imingxuma yangaphakathi esetyenziswe kwi-oyile kunye negesi yokuhlola intsimi, ukumelana noxinzelelo oluphezulu kunye neemeko zokusebenza ezinzima, ezinegalelo ekusebenzeni ngokufanelekileyo nangokukhuselekileyo kwezixhobo zokukhutshwa kwamandla.
Ukwenziwa kweMold: Ukuchaneka komngundo kuchaphazela ngokuthe ngqo umgangatho wokubumba imveliso. Umatshini we-Drill Star onzulu wokubhobhoza umngxuma onzulu, ngamandla awo anamandla okubhula kunye nolawulo oluchanekileyo, iinkqubo zokupholisa imingxunya kunye nemingxunya ye-ejector ye-ejector, ukwenza ngcono ukuchithwa kobushushu bokubumba kunye nokusebenza kokudala, kunye nokuphucula ukusebenza kakuhle kwemveliso yokubumba kunye nobomi benkonzo.
Ishishini lomkhosi: Izixhobo zomkhosi zineemfuno eziphezulu kakhulu zokuchaneka kunye nokuthembeka komatshini wecandelo. Umatshini wokubhoboza umngxuma onzulu we-Drill Star, ngokusebenza kwawo okuzinzile, uqhuba imingxunya enzulu kwimibhobho yemipu kunye nenxalenye yesixhobo esichanekileyo, iqinisekisa ukuchaneka okuphezulu kunye nokhuseleko oluphezulu lweemveliso zomkhosi kunye negalelo kukhuselo lwelizwe.