I-deep hole machining yinkqubo engundoqo kwishishini lokwenziwa koomatshini, kwaye ukuchaneka komatshini kunye nokusebenza kakuhle kuhambelana kakhulu nokusebenza kwesixhobo. Njengesixhobo esiphambili somatshini onzulu womngxunya, ukudubula kwemipu kuye kwaba sisixhobo sokusetyenzwa kwehlabathi jikelele kumashishini ahlukeneyo ngenxa yokuguquguquka okuqinileyo kunye noluhlu olubanzi lomatshini. Ukunceda amashishini okuvelisa akhethe imodeli ngokuchanekileyo kwaye ayisebenzise ngendlela esemgangathweni, uhlalutyo olubanzi lwesakhiwo, iintlobo, ukhetho lwemodeli kunye neendawo zokusebenzisa ii-welded gun drills ngoku zinikezelwa ngokuhambelana nemigangatho yobugcisa boshishino, ukubonelela ngeengxelo zobungcali kwizicelo zoshishino.
Uyilo loLwakhiwo lweModyuli, ukuBeka iSiseko esiLuqilima soMachining
Imipu edityanisiweyo yamkele uyilo oluyimodyuli, olubandakanya iinxalenye ezintathu: iintloko zokusika i-carbide, ingxubevange yentsimbi umbhobho amanqina kwaye abanini izixhobo zentsimbi yealloy. Onke amacandelo asebenza kwi-synergy ukuqinisekisa ukuqina kunye nokusika ukusebenza kwezixhobo, ukubonelela ngenkxaso esisiseko kwiimeko ezahlukeneyo zomatshini onzulu womngxuma.
UYilo lweSikhokelo soMtya weSikhokelo sohlobo oluninzi, ukuMatanisa ngokuchanekileyo iimfuno zoMatshini
Uyilo lomcu wesikhokelo luyilo olungundoqo lwemipu edityanisiweyo yokugrumba ukuze uqhelanise neemfuno zoomatshini ezahlukeneyo. Ukwahlulahlulwe kwiindidi ezintathu ngokweempawu zokulinganisa, izixhobo zomatshini kunye neemeko, imodeli nganye eyahlulahluliweyo ijolise ukuhlangabezana neemfuno ezahlukeneyo zomatshini, kunye nesikhokelo esicacileyo sokukhethwa kwemodeli:
- Ishishini elingalinganisekiyo uhlobo jikelele: Uhlobo lwe-G lufanelekile kuzo zonke izixhobo kunye phantse nazo zonke iimeko zomatshini, ukhetho lokuqala lwe-high dimensional accuracy machining kunye neyona deformation ephantsi ye-torsional; Uhlobo lwe-S lwenzelwe ubukhulu becala umngxuma omfutshane wezinto zokusebenza zentsimbi kwaye zinokufikelela umgangatho ogqibeleleyo womphezulu.
- Uhlobo olungalinganiseki ngokuthe ngqo lwe-asymmetric: Uhlobo lwe-E lufanelekile kuzo zonke izinto kunye nezihlandlo zokuchaneka kwe-dimensional low, ngakumbi kwi-machining material yeplastiki; Uhlobo lwe-EA yimodeli ecetyiswayo yomatshini wokuwela umngxuma kwaye ingasetyenziselwa ukwenziwa kweemeko zokugrumba ngaphakathi / ngaphandle kwiinqwelomoya ezithambekele.
- Uhlobo olulinganisekayo ngokuthe ngqo: Uhlobo A lwenzelwe ngokukodwa ukuchaneka okuphezulu kwezinto zokusebenza ze-aluminium; Uhlobo C lujolise kwizinto ezinzima-kumatshini ezifana nensimbi engenasici; Uhlobo lwe-D lufanelekile kwi-high-precision machining ye-gray cast iron kunye ne-ductile iron; Uhlobo lwe-EM lusebenza kumatshini wezinto ezithambileyo ezifana nentsimbi kunye nentsimbi.
Ulungelelwaniso loMphathi weSixhobo esityebileyo, Ukulungelelanisa kwiSingle/Multi-spindle Machining
Imipu edityanisiweyo yokusebenzela ixhotyiswe ngeentlobo ngeentlobo zesibambi sezixhobo kunye neenkcukacha zokuhlangabezana ngokupheleleyo neemfuno ezahlukeneyo zofakelo kunye nogunyaziso lomatshini wokusonta omnye kunye ne-multi-spindle:
- Ukulungisa iindlela: Iintlobo ezintathu zikhoyo, kubandakanywa i-shank ejikelezayo (uhlobo lwemikhono yokwandisa), i-clamping yecala (uhlobo lwe-screw) kunye ne-clined side clamping (uhlobo lwe-screw), ukulungelelanisa kwiimfuno zokudityaniswa kwezixhobo ezahlukeneyo.
- Inkcazo yenkcazo: Iinkcukacha zedayamitha zigubungela uluhlu olupheleleyo lobungakanani beemetric (6mm, 10mm, 12mm, 16mm, 20mm, 25mm, 32mm, 40mm) kunye nobukhulu be-intshi (12.7mm, 19.05mm, 25.4mm, 31.7mm, 38.1mm).
- Uhlobo olukhethekileyo lwe-multi-spindle: Ukwahlulwe kwiindidi ezimbini: ukulungiswa kwezixhobo zangaphandle kunye nokulungelelaniswa komatshini, kuxhotywe ngentambo ehambelanayo kunye neeparitha zokulinganisa ukulungelelanisa ukusebenza kwezixhobo ezininzi ze-spindle machining.
- Iindlela zoqhagamshelo: Iindidi ezintathu zihlelwa ngokomahluko phakathi kwedayimitha yomnini wesixhobo kunye nobukhulu obuqhelekileyo bentloko yokusika, oko kukuthi uhlobo oluqhelekileyo, kunye nohlobo lwe-boss, kunye ne-flange kunye nohlobo lwe-boss, ukuqinisekisa ukuzinza koxhulumaniso phakathi komnini wesixhobo kunye nentonga ye-drill.
Iindidi zeSixhobo ezahlukeneyo, iNtlanganiso yeeMfuno zoMachining ezenziweyo
Ngokusekwe kwimipu eqhelekileyo edityanisiweyo, iintlobo ngeentlobo ezikhethekileyo kunye neendidi eziphuculweyo ziye zathathwa, eziquka zonke iintlobo zeemeko zobuchwephesha ezinje ngobubanzi obuncinci, iinkqubo ezikhethekileyo kunye ne-aperture enkulu, ebonelela ngezisombululo ezahlukeneyo:
- Uqheliso lompu we-carbide oqinileyo: I-drill bit and drill rod yenziwe ngeqhekeza elilodwa le-carbide, elinokuqina okulungileyo kunye ne-orsional vibration ephantsi, ifanelekile kumatshini omncinci we-diameter ye-0.7-10mm kunye nobunzulu bomatshini obungacetyiswa ukuba budlule i-300mm. Ibandakanya i-drill eqinile, i-drill drill, izixhobo zokubuyisela kwakhona kunye nezinye iintlobo, ezineemfuno eziphezulu zokuchaneka kwe-coaxial yezixhobo zoomatshini.
- Izixhobo ezidityanisiweyo ezikhethekileyo: Kubandakanya izixhobo ezidityanisiweyo zodwa (ukupholisa kwangaphakathi, ukususwa kwe-chip yangaphandle yangaphandle, kunye neengqungquthela zombhobho odibeneyo ojikelezayo), izixhobo zokudubula isibhamu (ukupholisa kwangaphakathi, ukususwa kwe-chip yangaphandle ngasemva, ezifanelekileyo kwiinkqubo ezikhethekileyo ezifana nokugcinwa kwe-core kunye nokunciphisa ubunzima), kunye ne-reaming drills kunye nesikhokelo sangaphambili (kucetyiswa kwimingxuma enyathelweyo eyenziwe yi-pilot coles kunye ne-reaxial ye-pilot).
- Faka uhlobo (uhlobo olubambeneyo) imipu: Izakhiwo zesitishi ezahlukeneyo ziyilwe ngokobukhulu bokuvula. I-single-insert single-station ifanelekile kwi-10-12mm apertures, i-single-insert double / isikhululo sesithathu se-12-40mm apertures, kunye ne-3-insert-double-station ye-apertures ngaphezu kwe-30mm.
Ukuchaneka kwakhona okusemgangathweni kunye nee-engile, Ukuqinisekisa ukuchaneka koMatshini
Ukuhlaziya isixhobo kunye noyilo lwe-engile kukuchaphazela ngokuthe ngqo ukuchaneka komatshini kunye nobomi benkonzo. Imipu edityanisiweyo iqulunqe iseti epheleleyo yeenkcukacha ezisemgangathweni ngelixa zixhasa ukwenziwa komntu:
- Iimfuno zokulola ngokutsha: Izixhobo ezidityanisiweyo zifuna ukulola kwakhona okunyanzelekileyo. Ukulungiswa kwezixhobo, intloko yokugaya i-sharpener yohlobo olukhethiweyo ikhethwayo (isixhobo silungisiwe ukuze kuqinisekiswe ukuchaneka kwakhona kwezixhobo ezide). Izixhobo ezikhethekileyo zokuhlaziya kwakhona zingasetyenziswa kunye nezixhobo zokusila ezibonelelwa ngabathengi. Uluhlu oluqhelekileyo lokuphinda lube yi-5mm-32mm.
- Uyilo ngokutsha: Ixhotyiswe ngeskimu esiqhelekileyo sokuhlaziya intloko kwaye ingenziwa ngokwezifiso ngokweemfuno ezizodwa. Ulwakhiwo olufana neetshaneli zokupholisa ezandisiweyo, iziqhekezi zetshiphu kunye namanyathelo esikhokelo setshiphu zinokuyilwa ukuphucula ukususwa kwetshiphu kunye neziphumo zokupholisa.
- Ukulungelelanisa i-engile: Imigangatho yencomo ye-angle ekhethekileyo yenzelwe izinto ezahlukeneyo zomatshini ezifana nezixhobo ezinqabileyo, izinto ezithambileyo, intsimbi ephantsi / ephakathi, insimbi engenasici, intsimbi ekhutshiweyo yenickel kunye nezixhobo zokusebenza ezilaminated. Ukuthelekisa ngokuchanekileyo kwenziwa kwi-engile yangaphandle, i-engile yangaphakathi, indawo yencam ye-drill ukuya kwi-engile yokucoca i-coolant ukunyusa ukusebenza kokusika.
IiParameters zeSicelo seNzululwazi, Ukwandisa uBomi beNkonzo yeSixhobo
Kwisicelo esisebenzayo, iiparamitha zoomatshini benzululwazi kunye neenkcukacha zokusetyenziswa zingundoqo ekuqinisekiseni ubomi benkonzo yesixhobo kunye nemiphumo yomatshini, kunye nemiba emininzi yolawulo iyafuneka:
- Ulawulo olupholileyo: Ukuhamba okupholisayo kunye noxinzelelo kufuneka kuhambelane nobubanzi besixhobo, kwaye iiparitha zoxinzelelo zeoli yokubhoboza kunye ne-emulsion ziya kulungelelaniswa ngokuhambelana nokutshintsha kobubanzi. Ngexesha elifanayo, ukulawulwa kweqondo lokushisa kunye nokucoca ulwelo lokusika kuya kwenziwa kakuhle ukuze kugwenywe impembelelo yokushisa okugqithisileyo kunye nokucoca okungaphantsi komgangatho kwi-machining.
- Machining parameter ulungelelwaniso: Isantya sokusika kunye nesantya sokutya siya kulungelelaniswa ngokobubanzi besixhobo kunye nezixhobo zomatshini. Izinto ezahlukeneyo ezifana ne-aluminium alloy, insimbi yesakhiwo, isinyithi esityhidiweyo kunye nensimbi engenasici zihambelana neentlobo ezahlukeneyo zesantya sokusika, kwaye izinga lokutya liya kucwangciswa ngokufanelekileyo kunye nokutshintsha kobubanzi besixhobo.
- Ukuphepha izinto ezinempembelelo: Ubomi benkonzo yesixhobo buchatshazelwa zizinto ezilishumi, kubandakanywa ukugqithiswa kwesixhobo, ukuchaneka kwesixhobo somatshini, imilo yejometri engalunganga, uxinzelelo olungafanelekanga lokusika ulwelo, isantya esiphezulu sokusika umgca kunye nesantya sokutya ngokugqithisileyo. Ngexesha lokusetyenziswa, ukugunyaziswa kwezixhobo kunye nokulungiswa kweparameter kuya kwenziwa kakuhle ukuphepha iingxaki ezahlukeneyo.
Olu hlalutyo lobugcisa olubanzi loqheliso lwemipu edityanisiweyo lulungisa ngokucwangcisiweyo imixholo engundoqo efana noyilo lwesakhiwo, ukhetho lohlobo, ukulolwa ngokutsha kunye namanqaku esicelo, ukubonelela ngeembekiselo zobuchwephesha nezibanzi kumashishini okuvelisa ekukhetheni izixhobo, ukucaciswa komsebenzi kunye nophuculo olusebenzayo kwinkqubo yomatshini onzulu womngxuma. Kwixesha elizayo, ngophuhliso oluqhubekayo lobuchwephesha bomatshini obunzulu bomngxuma, i-welded gun drills iya kuqhubeka isenza iinzame ekuphuculweni kolwakhiwo, ukwandiswa kodidi kunye nokuphuculwa komsebenzi, ukulungelelaniswa ngcono kwiimfuno ezichanekileyo eziphezulu kunye nomgangatho ophezulu wokusebenza kumashishini ahlukeneyo, kunye nokufaka impembelelo engundoqo kuphuhliso olukumgangatho ophezulu kushishino lokuvelisa oomatshini.
