
Imbobo enkulu yokubhoboza imbobo ejulile umshini wokwenza imbobo ejulile ohlanganisa i-BTA drill cutter drill, kanye nesibhamu sokubhoboza, esinobubanzi bokubhola obufika ku-φ120mm.
Ukusebenza kahle okuphezulu, ukunemba okuphezulu, nokushelela okuphezulu kwezimbobo ezinkulu, nobushelelezi be-Ra0.4~0.8.
Isakhiwo esivundlile; kanyekanye isekela zombili izindlela zokumba isibhamu (ukususwa kwe-chip yangaphandle) kanye ne-BTA (ukususwa kwe-chip yangaphakathi) izindlela zomshini. Lezi zindlela ezimbili azikwazi ukusetshenziswa ngesikhathi esisodwa; isibonelo, i-BTA ayikwazi ukusetshenziswa ngenkathi ukumba izibhamu kusasebenza. I-workpiece igxiliswe endaweni ezinikele, futhi ithuluzi liyazungeza futhi liphakele.
I-BTA ingakwazi umshini izimbobo ze-coaxial kuphela, kuyilapho ukubhoboza isibhamu kungamshini womabili izimbobo ezinama-coaxial kanye ne-eccentric.
Uqasha uhlaka olunophimbo olukabili; ibhokisi lenduku yokubhoboza isibhamu kanye nebhokisi le-BTA drill rod afakwe epuleti elilodwa lokusekela, abelana ngesistimu yokuphakelayo evamile.
Uhlelo lwe-CNC: Uhlelo lwe-KND
I-Servo Axis: I-Z-eksisi, ilawula ukuphakela kwethuluzi
Ububanzi bobubanzi bomshini:
I-Gun Drill: Φ5mm~Φ30mm
I-BTA: Φ25mm~Φ80mm
Ukujula Kwemishini Ephezulu: 1000mm
Ukuchezuka kokumba: 1mm/1000mm
Ubulukhuni: Ra0.8~Ra6.3um
Ukunemba Kobukhulu: IT8~IT11
I-workpiece clamping ngesikhathi se-BTA machining: Indawo yokusebenza iyaboshelwa futhi ibekwe endaweni kusetshenziswa iziphetho ezinama-chamfered, i-tapered disc, umkhono womhlahlandlela, kanye nesistimu ye-hydraulic. I-workpiece iqale ibekwe phezu kokwesekwa kwe-workpiece, futhi isistimu ye-hydraulic ilawula i-tapered disc ukuze icindezele emikhawulweni ye-chamfered ye-workpiece, ifinyelele ukugoqa nokubeka indawo yokusebenza.
I-workpiece clamping ngesikhathi sokubhola isibhamu: I-workpiece ibekwa ku-V-block futhi iboshwe ngesandla. Umshini wokumba isibhamu unganyakaza ubheke eceleni, ulungele umshini wembobo eccentric, nge-stroke yokuhamba engu-150mm. Shintshanisa amaphedi ku-V-block uma ububanzi be-workpiece buhlukile.
(1) Ngesikhathi esifanayo isekela kokubili ukumba isibhamu (ukususwa kwe-chip yangaphandle) kanye ne-BTA (ukususwa kwe-chip yangaphakathi) izindlela zomshini.
(2) Umbhede, indawo yokuhlala, itafula lokusetshenzwa, nezinye izinto eziyisisekelo zenziwe ngensimbi yezinga eliphezulu.
(3) Ithebula elimisiwe lokusebenza lesistimu ye-CNC lisiza ukusebenza kwethuluzi lomshini. (4) Ifakwe isistimu yokupholisa ezinikele: ehlanganisa isihambisi se-chip esizenzakalelayo, isipholile sikawoyela, isistimu yokuhlunga, kanye neyunithi yephampu yokucindezela okukhulu.
(5) Iqasha uhlelo lwe-KND.
(6) Igayidi yokuphakelayo kwe-Z-axis iyigayidi yokuslayida engunxande ekabili, ehlinzeka ngokuqina okuphezulu.
(7) Ukuzungezisa ithuluzi kuqhutshwa injini yokuphotha, futhi okuphakelayo kwamathuluzi kutholakala nge-servo motor eshayela isikulufu sebhola. Kokubili ukuzungezisa kwamathuluzi nokuphakelayo kuyahlukahluka ngokungenamkhawulo.
(8) Iyunithi eyinhloko isebenzisa ikhava yokuvikela yohlobo lokugeleza.
(9) Uhlelo lukagesi: Luqasha uhlelo lwe-KND CNC, olungahle luhlelwe ukuthi luqedele imijikelezo yomshini ozenzakalelayo, futhi luvumela ukulungiswa okwenziwa ngesandla, ukugijima, kanye nokuvula/ukuvala.
(10) Ithuluzi lomshini linemisebenzi efana nokuvikela ingcindezi, izinga loketshezi lwesistimu yokupholisa kanye nokuvikelwa kwezinga lokushisa, ukuvikelwa kwamathuluzi, nokuvikela ukushaywa unhlangothi.
| Imininingwane Yezobuchwepheshe | ipharamitha | Phawula | ||
| Ububanzi bomsebenzi | Ibanga lobubanzi bokubhoboza | Ukubhoboza isibhamu: Φ5~Φ35mm | ||
| I-BTA: Φ25~Φ80mm | ||||
| Ukujula kokumba okuphezulu | 1000mm | |||
| Ubukhulu bobude bocezu lokusebenza | 1000mm | |||
| Ukusebenza kwethuluzi lomshini | Ibhokisi lokubhoboza isibhamu | Ibanga lesivinini | 600-6000rpm | Iyaguquguquka |
| Amandla emoto amakhulu | 5.5KW | i-spindle motor | ||
| Ibhokisi le-BTA Drill Pipe | Ibanga lesivinini | 200-2000rpm | Iyaguquguquka | |
| Amandla emoto amakhulu | 30KW | i-spindle motor | ||
| I-Z-eksisi | Ibanga lesilinganiso sokuphakelayo | 5~500mm/min | Iyaguquguquka | |
| Isivinini sokunyakaza okusheshayo | 2000mm/min | |||
| I-torque yemoto | 20Nm | |||
| okunye | Isilinganiso sobude be-Drill-to-diameter | ≤100 | ||
| Amandla aphelele wethuluzi lomshini (cishe) | 85kw | |||
| Indawo yaphansi yethuluzi lomshini (cishe) | 7m (ubude) × 3m (ububanzi) | |||
| Isisindo sethuluzi lomshini (cishe.) | 12 amathani | |||
| Uhlelo lwe-CNC | Isistimu ye-FANUC 0i Mate TD | |||
| Isistimu yokupholisa | Ibanga lomfutho wesistimu yokupholisa | 1 - 10MPa | Kuyalungiseka | |
| Ibanga lokugeleza kwesistimu yokupholisa | 100, 200, 300L/min | Kuyalungiseka | ||
| Ukunemba kokuhlunga | 40μm | |||
1. Umbhede Womshini
Yenziwe ngensimbi yekhwalithi ephezulu enesakhiwo sokusakaza esivaliwe, esinikeza ithuluzi lomshini ngokuqina namandla okwanele. Imihlahlandlela eshelelayo engunxande kabili yenziwa ngomshini phezu kombhede, futhi le mihlahlandlela icinywa imvamisa emaphakathi.
2. Ibhokisi Lenduku Yokubhola
Izingxenye eziyinhloko: Ibhokisi lokubhoboza induku lokubhoboza izibhamu, ibhokisi lenduku yokubhoboza le-BTA (I-Boiler Actuation), kanye nesilayidi sokuphakelayo.
Amabhokisi amabili okubhoboza afakwe ku-slide.
Ibhokisi lenduku yokubhola lokubhoboza izibhamu: Ishayela ukuzungezisa amathuluzi futhi inikeze uwoyela ethuluzini.
Ibhokisi le-Drill rod le-BTA: Ishayela ukuzungezisa ithuluzi futhi ihlinzeka ngeshaneli yokukhipha i-chip yokumba.
Izici ezijwayelekile zawo womabili amabhokisi enduku yokubhola: I-spindle motor ishayela ukuzungeza kwe-spindle nge-stepless speed regulation; i-motor main efakwe ngemuva ivimbela ukusika uwoyela ukuthi ungangeni enjini futhi kusiza ukuguqulwa kwamathuluzi; ukunemba okuphezulu kwebhola lokuthintana kwe-angular nge-lubrication ezenzakalelayo.
3. Uhlelo lokuphakelayo
Isebenzisa isistimu ye-AC servo yokushayela, enokulawulwa kwejubane elingenasinyathelo, kusukela ku-5 kuye ku-500 mm/min. Isebenzisa i-ball screw drive. Umhlahlandlela wokuphakelayo ungumhlahlandlela wokuslayida ongunxande okabili, oqiniswa imvamisa emaphakathi nendawo enembayo, ngaleyo ndlela ube nezinzuzo ezifana nokunemba okuphezulu, impilo ende yesevisi, ukuqina okuphezulu, nokugcinwa kokunemba okuhle.
4. Uhlelo Lokupholisa
Ifakwe isistimu yokupholisa ezinikele, ehlinzeka ngomfutho ophezulu, izinga lokugeleza okuphezulu, noketshezi lokusika oluhlanzekile lokubhoboza imbobo ejulile.
I-automatic chip conveyor: Isusa ngokuzenzakalelayo ama-chip, ifinyelela ukuhlukaniswa kokuqala kwe-oil-chip.
I-oil cooler: Ilawula ukusika izinga lokushisa loketshezi futhi ivimbele ukusika ukuwohloka koketshezi.
Isistimu yokuhlunga: Izihlungi zephepha, i-mesh, nezihlungi zenduku kazibuthe zithuthukisa ukuhlanzeka koketshezi.
Isethi yepompo yokucindezela okuphezulu: Ikhiqiza uwoyela wokusika ngokugeleza okuguquguqukayo nokucindezela ukuhlinzeka ngamafutha kumathuluzi okusika.
5. Isistimu Yokugcobisa Ephakathi
Amabheringi angaphambili nangemuva e-drill rod box spindle, indawo ye-slide guide, njll., zonke zigcotshwa ngokuzenzakalelayo ngokugcotshwa okunesikhathi kanye namamitha. Ithangi likawoyela linomsebenzi we-alamu ozenzakalelayo wezinga likawoyela eliphansi.
6. Uhlelo lukagesi
Iqasha isistimu ye-KND, engahle ihlelwe ukuthi iqedele imijikelezo yokwenza imishini, futhi ingasetshenzwa mathupha, igijinywe, futhi ilungiselwe ukuqala/ukuma. Iphaneli yokulawula yesistimu ye-CNC imisiwe.
Ifaka isibonisi somdwebo wesitebhisi, iyahleleka, futhi isekela isibonisi samaShayina.
Inokuxhumana okuthembekile, ukuvikela ukuphepha, ukuvikelwa kwetorque ngokweqile, noma okunye ukuxilongwa kwamaphutha, i-alamu, nemisebenzi yokuvikela, ikhipha amasiginali azwakalayo nezibukwayo (amalambu abomvu, aphuzi, namakholomu aluhlaza).
7. Uhlaka Lomhlahlandlela kanye Nesiphakeli samafutha
Uhlaka lomhlahlandlela kanye nesiphakeli sikawoyela kugxunyekwe kusilayidi. Isilayidi sinyakaziswa nge-axially umkhono womhlahlandlela olawulwa isistimu ye-hydraulic ukuze kuqiniswe noma kuxegiswe ucezu lokusebenza.
Uhlaka Lomhlahlandlela: Isetshenziselwa ukubhoboza izibhamu; Imisebenzi: isiqondiso sebhithi yokubhoboza, ukuvala uwoyela, ukukhishwa kwe-chip, nokusekelwa kwesibambi samathuluzi.
I-Oil Feeder: Isetshenziselwa umshini we-BTA (Boiler Actuation); Imisebenzi: isiqondiso sebhithi yokubhoboza, ukuvala uwoyela, ukunikezwa kukawoyela wamathuluzi, nokusekelwa kwesibambi samathuluzi.
8. I-Drill Rod Support
Amasethi amabili, ahlinzeka ngosekelo lwenduku yokubhoboza kanye nokuncibilika kokudlidliza.
9. IHydraulic System
Ilawula uhlaka lomhlahlandlela kanye nesiphakeli sikawoyela ukuze iqinise noma ixegise ucezu lokusebenza, futhi inikeza isivalo ngesikhathi sokumba ukuvimbela ukusika ukuchaphazeka koketshezi.
10. Fixtures
I-BTA: Isebenzisa iziphetho ezinama-chamfered, i-tapered disc, imikhono yomhlahlandlela, kanye nesistimu ye-hydraulic, i-workpiece iboshwe futhi ibekwe. I-workpiece iqale ibekwe phezu kokwesekwa okuyisizayo, futhi isistimu ye-hydraulic ilawula i-tapered disc ukuze icindezele emikhawulweni ye-chamfered ye-workpiece, ifinyelele ukugoqa nokubeka.
I-Gun Drill: I-workpiece ibekwe ku-V-block, futhi isilinda esijikelezayo se-hydraulic sibopha ngokuzenzakalelayo ucezu lokusebenza. Umshini wokubhoboza isibhamu unganyakaza ubheke eceleni, ulungele ukukhanda izimbobo ezi-eccentric, nge-stroke yokuhamba engu-100mm. Uma ububanzi be-workpiece buhlukile, amaphedi ku-V-block angashintshwa.
11. Isistimu Yokuvikela Eyisilayidi Eshelelayo
Umbhede womshini ufakwe ama-baffles kawoyela kanye nomnyango oshelelayo, ucubungula ngokugcwele ukunethezeka kokulayisha nokukhipha izinto zokusebenza namathuluzi.
Izesekeli: I-oda elikhethekile, izindleko ezithwalwa umsebenzisi.
Amathuluzi Okusika: Ahlinzekwe ngumsebenzisi noma atholwe yithi, asetshenziselwa ukwamukelwa kwangaphambili nokwamukelwa kokugcina kwethuluzi lomshini, izindleko ezithwalwa umsebenzisi.
Amafutha Okusika: Ahlinzekwe ngumsebenzisi ukuze amukelwe okokugcina.
Ikhophi eyodwa yencwadi yeziqondiso zethuluzi lomshini, ikhophi eyodwa yesitifiketi sokuvumelana, nekhophi eyodwa yohlu lokupakisha. Ikhophi eyodwa ye-CNC yesistimu yokusebenza nokulungisa imanuwali.
1. Ukwamukelwa kwangaphambili komsebenzisi efekthri yomkhiqizi wamathuluzi omshini. Ukulungisa ucezu olulodwa lomsebenzi; ucezu lokuhlola namathuluzi okusika anikezwe umsebenzisi; ukwamukelwa ngokwephuzu lesi-2.
2. Ukwamukelwa kokugcina efekthri yomsebenzisi. Ukufaka ama-workpieces amabili; ucezu lokuhlola namathuluzi okusika anikezwe umsebenzisi; ukwamukelwa ngokwephuzu lesi-2. Ngemva kokuphothula ngempumelelo, zombili izinhlangothi zisayina amaminithi okugcina okwamukela, aqala ukusebenza lapho kusayinwa.
1. Ukufakwa kanye Nokugunyazwa
Ngemuva kokuthi ithuluzi lomshini lifika efekthri yomsebenzisi, umkhiqizi wamathuluzi womshini uzothumela abasebenzi ukuze baqondise ukufakwa kwesisetshenziswa futhi babe nesibopho sokusebenzisa.
2. Ukuqeqeshwa: Umkhiqizi wamathuluzi omshini uzohlinzeka ngezinsuku ezintathu zokusebenza zokuqeqeshwa kokuhlelwa komsebenzisi, ukusebenza, kanye nezisebenzi zokunakekela. Ngesikhathi sokuqeqeshwa, umenzi uzoqondisa izisebenzi zomsebenzisi zezobuchwepheshe nezokusebenza ukuze zenze ukukhiqizwa kwesilingo ezingxenyeni ezijwayelekile.
3. Umkhiqizi wamathuluzi omshini unamathela ngokuqinile ezibophweni zesevisi yangemva kokuthengisa ye-Dezhou Delong (Iqembu) Machine Tool Co., Ltd.
4. Izinto zokusebenza zimbozwa iwaranti yonyaka owodwa.