
Imodeli ye-1.Izisetshenziswa: LK2120-5000
2. Ukushuba okulinganiselwe: 150kN
3. I-stroke enkulu: 5000mm
4. Ukusetshenziswa kwezisetshenziswa: Izinto ezisetshenziswayo zisetshenziselwa ukucubungula okuvunguzayo okuholayo okuguquguqukayo nokungaguquguquki kwangaphakathi okuholayo, kanye nama-grooves aqondile, futhi ifanele ukucubungula imikhiqizo enezigxivizo ezilinganayo zodonga.
| Ukucaciswa kobuchwepheshe | Ipharamitha | Ukuphawula | ||||
| Ibanga lomsebenzi | imbobo ububanzi bangaphakathi | Φ5~Φ30mm | ||||
| umgodi max ukujula | 2000mm | |||||
| Umsebenzi womshini | I-X-eksisi | Izinga lokuphakelayo | 5~500mm/min | okungapheli | ||
| Izinga lokuhamba elisheshayo | 10000mm/min | |||||
| I-torque yemoto | 15Nm | |||||
| I-C-eksisi | Izinga lokuhamba elisheshayo | 3000mm/min | ||||
| I-torque yemoto | 6Nm | |||||
| Positioning accuracy/ Ukunemba kokubeka kabusha | 0.02mm | |||||
| Ibanga lokuhamba | 360 degree | |||||
| I-Y-eksisi | I-torque yemoto | 15Nm | ||||
| Positioning accuracy/ Ukunemba kokubeka kabusha | 0.03mm/0.02mm | |||||
| Amandla ewonke omshini (appx.) | 13KW | |||||
| Indawo yaphansi (ubude × ububanzi)Indawo yaphansi (ubude × ububanzi) | 6500mm×2000mm | |||||
| Isisindo esiphelele somshini (cishe.) | 7 amathani | |||||
| Uhlelo lwe-CNC | Uhlelo lwe-KND | |||||
| Isistimu yokupholisa | Isilinganiso sokugeleza esiphezulu | 10L/min | iyalungiseka | |||
Lo mshini wokuphequlula usebenzisa indlela ye-chip yokukhipha yangaphandle.
Lo mshini ulungele izinto zekholomu, ucezu lokusebenza lulungisiwe futhi ithuluzi liyazungeziswa ukuze liphakele.
ububanzi: φ5mm ~ 30mm
Ukujula komgodi omkhulu: 2000mm
I-workpiece ngaphandle kobubanzi bebanga: ~φ60mm
Isistimu ye-CNC:Isistimu ye-KND
Ukunemba kwembobo:IT7~IT11
(1) Faka i-workpiece kuma-chucks azinikele;
(2) Faka ithuluzi lokusika kumphathi wamathuluzi;
(4) Vula uhlelo lokupholisa;
(5) Ngesikhathi somshini, ithuluzi lokuphakelayo lizungeziswa yisistimu nge-engeli ethile.
(6) Uhlelo lokuphakela i-axis engu-Z lushayela ithuluzi lokusika ukuze liphakele;
(7) Lapho ucutshungulwa endaweni ethile, ithuluzi lokusika lilungiswa ekuphakameni okuthile ngohlelo lokushayela emuva;
(8) Uhlelo lokushayela lwe-Z-axis lushayela ithuluzi lokusika ukuthi lihlehle, okwamanje, ithuluzi lokusika lizungeza nge-engeli yalo, ukuze liqedele udwendwe.
(9) Ithuluzi lokusika libuyela ngaphambili kakhulu kwendawo yokusebenza nomzila wayo wangempela, bese ithuluzi lokusika lizungezisa i-engeli ethile.
(10) Phinda izinyathelo (5)--- (9), bese uqedela wonke udwendwe lomsebenzi.
- Ukukhethwa Kwezinto Ezibalulekile: Ngokuvamile, izinsimbi ze-alloy ezinamandla aphezulu ezifana ne-4145H ne-35CrMo zisetshenziswa. Lezi zinto zinamandla amahle, ukuqina, nokumelana nokukhathala, okuzenza zikwazi ukumelana nezingcindezi eziyinkimbinkimbi ezihlangatshezwana nazo ngesikhathi sokumba.
- Izinqubo Zomshini: Lokhu kufaka phakathi ukubumba, okwakha i-billet ibe umkhiqizo oseduzane nokuqedwa, ukuthuthukisa ukwakheka kwangaphakathi kwezinto kanye namandla akhulayo; ukugawula, ukusebenzisa amalebula, imishini yokugaya, njll., ukwenza imishini yokuqala yobubanzi obungaphandle, ubuso bokuphela, nemicu; umshini wokumba imbobo ejulile, usebenzisa imishini yokumba imbobo ejulile noma imishini yokubhoboza isibhamu ukuze umshini imbobo ejulile emaphakathi yesiqeshana sokubhoboza, ukuqinisekisa ukuthi imbobo iqondile kanye nokunemba kwe-dimensional; ukuqeda ukukhanda, ukunemba komshini wokubhoboza ububanzi bangaphandle besiqeshana, izintambo, njll., ukuze kuthuthukiswe ukunemba kwe-dimensional kanye nekhwalithi yendawo; ukwelashwa kokushisa, ngokucisha nokushisa, ukuthuthukisa ubulukhuni bento, amandla, nokuqina; kanye nokwelashwa okungaphezulu, okufana ne-chrome plating, ukuthuthukisa ukumelana nokuguga kwesiqeshana sokubhoboza kanye nokumelana nokugqwala.
- Ukulawulwa Kwekhwalithi: Ukuhlola okuqinile okungacekeleki phansi, okufana nokuhlolwa kwe-ultrasonic nokuhlolwa kwezinhlayiyana kazibuthe, kuyadingeka ukuze kutholwe amaphutha angaphakathi nangaphezulu. Ukulinganisa okuqinile nokulawula ukunemba kobukhulu kanye nokubekezelela kwejiyomethri kwethiphu yokubhoboza kubalulekile ukuze kuqinisekiswe ukuhambisana nezidingo zokuklama. Ukuhlolwa kokusebenza, okufana nokuhlolwa kwetorque nokuqina, nakho kuyadingeka ukuze kuqinisekiswe ukwethembeka kwethiphu yokubhoboza ekusetshenzisweni kwangempela.
Esikhathini sokwenza imishini ephishekela ukunemba kokugcina kanye nokukhiqiza okusezingeni eliphezulu, imishini ye-DrillStar deep hole broaching, ngokusebenza kwayo okuphezulu komkhiqizo kanye nobuchwepheshe obusha, isiphenduke ithuluzi elibalulekile lezimboni ezihlukahlukene ukuze zinqobe izingqinamba zemishini! Inkampani yethu ingaklama imishini ehlukene yokubhula amasayizi ahlukene wokusebenza; amamodeli afana ne-LK2102-2500 kanye ne-LK2102-5000 athengiswa kakhulu ngaphakathi nangaphandle.
Imishini yokunemba yeleveli ye-Micron, ukulethwa kwephutha eliziro
Ifakwe ama-servo motors angenisiwe kanye nezikulufu zebhola ezinemba okuphezulu, imishini ye-DrillStar deep hole broaching ifinyelela ukunemba kokuma okungu-±0.005mm nokuphindaphindeka okungu-±0.002mm, ezifaneleke ngokuphelele izinkambu ezinemba okuphezulu ezifana ne-aerospace nezinsimbi zokubona. Uhlelo lwayo oluhlala njalo lokulawula izinga lokushisa lungalawula ukucubungula ukushintsha kwezinga lokushisa ngaphakathi kuka-±1℃, igweme ngokuphumelelayo ukuwohloka kokushisa nokuqinisekisa ukuqondisa okungu-≤0.01mm/m ekumshinini womgodi ojulile, kufinyelele izinga lesibuko lembobo yangaphakathi yobulukhuni obungu-Ra0.8.
I-Superior Material Ukujwayela, Umnqobi Wezinto Eziqinile
Ezisetshenziswa okunzima ukuya emshinini ezifana ne-titanium alloys nama-superalloys asekelwe ku-nickel, okokusebenza kufakwe uhlelo olunamandla lokuphehla amandla olufinyelela ku-500kN, oluhlanganiswe nobuchwepheshe bokuphefumula obuhlanganiswe ngokuzimela, okwandisa ukusebenza kahle kokusika ngo-40%. Idivayisi yokucindezela ukudlidliza okunelungelo lobunikazi yehlisa ukugqokwa kwamathuluzi ngo-60%, inweba impilo yamathuluzi izikhathi ezingu-2, yenze ukumasha okunamandla aphezulu kungabe kusaba inselele.
Ukulawula Okuhlakaniphile Okuzenzakalelayo Ngokugcwele, Ukukhiqiza Okungakhathazi
Isebenzisa isizukulwane esisha sesistimu ye-CNC ehlakaniphile, isekela uhlelo lokumodela lwe-3D nokwenza imishini eguquguqukayo. Izinto zokusebenza zinomsebenzi wokuxilongwa kwephutha owakhelwe ngaphakathi we-AI, ongaqapha amapharamitha angu-12 abalulekile njengokuguga kwamathuluzi namandla okusika angavamile ngesikhathi sangempela, enikeza izexwayiso zangaphambi kwesikhathi zezingozi ezingaba khona. Isistimu yokukhishwa kwe-chip ezenzakalelayo ehlanganiswe nedivayisi yokujikeleza epholile enomfutho ophezulu iqinisekisa ukusebenza okuqhubekayo ngaphandle kokuminyana, ikhulise ukusebenza kahle kokucubungula ngo-60% uma kuqhathaniswa nezisetshenziswa zendabuko.
Ukwenza ngokwezifiso kwe-Modular, Ukuzivumelanisa nezimo nezimo
Isekela uhla olugcwele losayizi bemishini ukusuka ku-3-120mm ububanzi kanye namamitha angu-1-5 ukujula, okuvumela ukushintsha ngokushesha phakathi kwezindlela zokumaka ezahlukene ngokusebenzisa izingxenye zemodular. Noma ngabe wenza izimbobo ezijulile ezacile, izimbobo ezinezitebhisi, noma ama-spiral grooves, umshini we-Drill Star deep hole broaching ungawenza kalula umsebenzi, uhlangabezane nezidingo ezihlukahlukene zezimboni ezihlukahlukene ezifana nezempi, ezezimoto, kanye nokwenza isikhunta.
Izicelo Ezibanzi, Ithuthukisa Ukuthuthukiswa Kwezimboni
I-Aerospace: Enkambini ye-aerospace enembayo ephezulu, ukunemba komshini wezingxenye kubalulekile ekuphepheni nasekusebenzeni kwendiza. Ngokunemba kokuma kweleveli ye-micron, umshini wokugcwalisa imbobo ejulile ye-Drill Star umshini ngokunembile izimbobo ezijulile emagumbini avuthayo wenjini ye-aero kanye nezingxenye ezibalulekile zegiya lokuhlala endizeni, uqinisekisa ukwethembeka okuphezulu kwezingxenye zesakhiwo esiyinkimbinkimbi nokusiza imishini yasemkhathini ukuba idlule imingcele yokusebenza. Iqhutshwa ukuqanjwa kabusha kwezobuchwepheshe kanye nokuthambekela kwamakhasimende, umshini we-Drill Star deep hole broaching uhlinzeka ngezixazululo zemishini ezisebenzayo nezisebenzayo ezimbonini ezihlukahlukene! Xhumana nathi manje ukuze uvule amathuba amasha kumishini enembile!
Imboni Yezimoto: Ukukhiqizwa okuphumelelayo kwezingxenye zezimoto kuncike emishinini ethuthukisiwe. Umshini we-Drill Star deep hole broaching ungaqedela ngokushesha ukunemba komshini wezimbobo zikawoyela kumabhulokhi enjini yezimoto kanye nezimbobo ze-spline ekudluliseni, ukufinyeza imijikelezo yokukhiqiza, ukuthuthukisa ukunemba kwengxenye nokungaguquguquki, nokunikeza isiqinisekiso esiqinile sokusebenza okuzinzile kwe-automotive powertrain kanye nezinhlelo zokudlulisela.
Izisetshenziswa Zamandla: Ngokubhekana nezidingo eziqinile zemishini yokukhipha uwoyela negesi, umshini wokubhoboza i-Drill Star deep hole uyaphumelela. Ingakwazi umshini amapayipi okubhoboza imbobo ejulile kanye nezimbobo zangaphakathi ezisekela ugesi ezisetshenziswa ekuhloleni insimu kawoyela negesi, ukumelana nokucindezela okukhulu nezimo zokusebenza eziyinkimbinkimbi, okunikela ekusebenzeni kahle nokuphephile kwemishini yokukhipha amandla.
Ukukhiqiza Isikhunta: Ukunemba kwesikhunta kuthinta ngqo ikhwalithi yokubumba umkhiqizo. Umshini wokugcwalisa imbobo ejulile ye-Drill Star, ngokusebenzisa amandla awo anamandla okuphequlula nokulawula ukunemba okuphezulu, ucubungula izimbobo zokupholisa zesikhunta kanye nezimbobo zephini lokukhipha, uthuthukise ukushiswa kokushisa kwesikhunta nokusebenza kokubhidliza, futhi uthuthukise ukusebenza kahle kokukhiqizwa kwesikhunta nempilo yesevisi.
Imboni Yezempi: Imishini yezempi inezidingo eziphakeme kakhulu zokunemba nokuthembeka kwezingxenye zemishini. I-Drill Star deep hole broaching machine, nokusebenza kwayo okuzinzile, icubungula izimbobo ezijulile emiphongolweni yezibhamu nezingxenye zezikhali ezinembayo, iqinisekisa ukunemba okuphezulu nokuphepha okuphezulu kwemikhiqizo yezempi futhi ifaka isandla ekuvikelweni kwezwe.