
Babban buɗaɗɗen buɗaɗɗen rami mai zurfi da injin injin rami mai zurfi wanda ke haɗawa da abin yankan rawar sojan BTA, da haƙar bindiga, tare da diamita na haƙowa har zuwa φ120mm.
High inganci, high-daidaici, kuma high smoothness machining na manyan ramuka, tare da santsi na Ra0.4 ~ 0.8.
Tsarin kwance; lokaci guda yana goyan bayan hakowar bindiga guda biyu (cire guntu na waje) da BTA (cire guntu na ciki) hanyoyin injina. Ba za a iya amfani da waɗannan hanyoyin guda biyu a lokaci guda ba; alal misali, BTA ba za a iya amfani da shi ba yayin da ake aikin hako bindiga. Kayan aikin yana daidaitawa zuwa ƙayyadaddun kayan aiki, kuma kayan aiki yana juyawa da ciyarwa.
BTA na iya injin ramukan coaxial ne kawai, yayin da hakowar bindiga na iya na'ura duka ramukan coaxial da ramukan eccentric.
Yana amfani da tsarin spindle dual-spindle; akwatin bindigar bindigar bindiga da akwatin bulo na BTA an ɗora su akan farantin tallafi guda ɗaya, suna raba tsarin abinci na kowa.
Tsarin CNC: Tsarin KND
Servo Axis: Z-axis, sarrafa ciyarwar kayan aiki
Nisan Machining Diamita:
Rikicin Bindiga: Φ5mm ~ 30mm
BTA: Φ25mm ~ 80mm
Matsakaicin Zurfin Injin: 1000mm
Rage Hakowa: 1mm/1000mm
Rarraba: Ra0.8 ~ Ra6.3um
Daidaiton Girma: IT8~IT11
Matsar da kayan aiki yayin injinan BTA: Kayan aikin yana manne kuma an sanya shi ta amfani da ƙullun ƙaya, fayafai mai tafki, hannun rigar jagora, da tsarin injin ruwa. An fara sanya kayan aikin a kan tallafin taimako, kuma tsarin na'ura mai aiki da karfin ruwa yana sarrafa faifan da aka ɗora don danna kan ƙarshen ƙayyadaddun kayan aikin, yana samun matsi da matsayi.
Matsa kayan aiki yayin hakowa bindiga: Ana sanya kayan aikin akan toshe V kuma an manne da hannu. Kayan hakowa na bindiga na iya motsawa a gefe, wanda ya dace da injin ramin eccentric, tare da bugun tafiya na 150mm. Maye gurbin pads akan V-block lokacin da diamita na aikin ya bambanta.
(1) A lokaci guda yana goyan bayan hakowar bindiga (cire guntu na waje) da kuma hanyoyin injin BTA (cirewa guntu na ciki).
(2) Kwancen gado, gidaje, kayan aiki, da sauran kayan aikin yau da kullun ana yin su da ƙarfe mai inganci.
(3) Tsarin CNC da aka dakatar yana aiki tebur yana sauƙaƙe aikin kayan aikin injin. (4) An sanye shi da keɓaɓɓen tsarin sanyaya: wanda ya ƙunshi na'ura mai ɗaukar hoto ta atomatik, mai sanyaya mai, tsarin tacewa, da rukunin famfo mai matsa lamba.
(5) Yana ɗaukar tsarin KND.
(6) Jagorar ciyarwa ta Z-axis jagorar zamewa ta rectangular biyu ce, tana ba da ƙarfi mai ƙarfi.
(7) Juyin kayan aiki yana motsa shi ta hanyar injin sandal, kuma ana samun ciyarwar kayan aiki ta hanyar motar servo tana tuƙi ƙwallon ƙwallon. Dukansu jujjuyawar kayan aiki da ciyarwa suna da iyaka mara iyaka.
(8) Babban rukunin yana amfani da murfin kariyar nau'in kwarara.
(9) Tsarin Wutar Lantarki: Yana amfani da tsarin KND CNC, wanda za'a iya tsara shi don kammala zagayowar mashin ɗin ta atomatik, kuma yana ba da damar gyare-gyare na manual, jogging, da kunnawa / kashewa.
(10) Kayan aikin injin yana da ayyuka kamar kariya ta matsa lamba, tsarin sanyaya matakin ruwa da kariyar zafin jiki, kariyar kayan aiki, da kariyar bugun jini.
| Ƙididdiga na Fasaha | siga | Magana | ||
| Iyakar aikin | Kewayon diamita na hakowa | Gunkin harbi: Φ5 ~ 35mm | ||
| BTA: Φ25 ~ 80mm | ||||
| Matsakaicin zurfin hakowa | 1000mm | |||
| Matsakaicin tsayin aikin aikin | 1000mm | |||
| Ayyukan kayan aikin injin | Akwatin sandar harbi | Gudun iyaka | 600 ~ 6000rpm | Mai canzawa |
| Babban wutar lantarki | 5.5KW | inji mai motsi | ||
| Akwatin Bututun Drill BTA | Gudun iyaka | 200 ~ 2000rpm | Mai canzawa | |
| Babban wutar lantarki | 30KW | inji mai motsi | ||
| Z-axis | Kewayon adadin ciyarwa | 5 ~ 500mm/min | Mai canzawa | |
| Gudun motsi mai sauri | 2000mm/min | |||
| karfin juyi | 20 nm | |||
| sauran | Tsawon tsayi-zuwa diamita | ≤100 | ||
| Jimlar ƙarfin kayan aikin injin (kimanin) | 85kW ku | |||
| Wurin bene kayan aikin injin (kimanin) | 7m (tsawo) × 3m (nisa) | |||
| Nauyin kayan aikin injin (kimanin.) | 12 ton | |||
| CNC tsarin | FANUC 0i Mate TD tsarin | |||
| Tsarin sanyaya | Matsakaicin tsarin sanyaya | 1 zuwa 10 MPa | Daidaitacce | |
| Tsarin kwararar tsarin sanyaya | 100,200,300L/min | Daidaitacce | ||
| Daidaiton tacewa | 40 μm | |||
1. Inji Bed
An yi shi da ƙarfe mai inganci tare da rufaffiyar simintin simintin, samar da kayan aikin injin tare da isasshen ƙarfi da ƙarfi. Hannun jagororin zamewa na rectangular sau biyu ana sarrafa su akan gado, kuma waɗannan hanyoyin jagororin suna jurewa matsakaici-mita quenching.
2. Akwatin Sanda
Babban abubuwan da aka haɗa: Akwatin sanda don rawar harbin bindiga, akwatin sandar rawar soja don BTA (Boiler Actuation), da zamewar ciyarwa.
Ana ɗora akwatunan sanda guda biyu a kan zamewar.
Akwatin sandar hako don aikin harbin bindiga: Yana fitar da jujjuyawar kayan aiki kuma yana samar da mai ga kayan aikin.
Akwatin sandar hako don BTA: Yana fitar da jujjuya kayan aiki kuma yana ba da tashar cire guntu don hakowa.
Abubuwan gama gari na duka akwatunan sanda na rawar soja: Motar Spindle tana tafiyar da jujjuyawar dunƙule tare da ƙa'idodin saurin stepless; Babban motar da aka ɗora a baya yana hana yankan mai shiga motar kuma yana sauƙaƙe canza kayan aiki; madaidaiciyar madaidaicin kusurwar ƙwallon ƙwallon ƙafa tare da lubrication ta atomatik.
3. Tsarin Ciyarwa
Yana amfani da tsarin AC servo don tuƙi, tare da ƙa'idodin saurin stepless, jere daga 5 zuwa 500 mm/min. Yana amfani da screw drive. Jagorar ciyarwa jagorar zamiya mai rectangular guda biyu ce, wanda aka taurare ta matsakaicin mita da madaidaicin ƙasa, don haka yana da fa'idodi irin su daidaitaccen madaidaici, tsawon rayuwar sabis, babban ƙarfi, da ingantaccen riƙe daidaito.
4. Tsarin sanyi
An sanye shi da tsarin sanyaya da aka keɓe, yana ba da matsi mai ƙarfi, haɓaka mai ƙarfi, da tsaftataccen ruwan yanka don hako rami mai zurfi.
Mai isar guntu ta atomatik: Yana cire kwakwalwan kwamfuta ta atomatik, cimma rabuwar guntu na farko.
Mai sanyaya mai: Yana sarrafa yanke zafin ruwa kuma yana hana yanke lalacewar ruwa.
Tsarin tacewa: tef ɗin takarda, raga, da matattarar sandar maganadisu suna haɓaka tsaftar ruwa.
Saitin famfo mai ƙarfi: Yana haifar da yankan mai tare da daidaitacce mai gudana da matsa lamba don samar da mai ga kayan aikin yanke.
5. Tsarin Lubrication Tsakanin
Wuraren gaba da na baya na akwatin sandar rawar soja, filayen jagorar nunin faifai, da sauransu, duk ana shafa su ta atomatik tare da lubrication na lokaci da mitoci. Tankin mai yana da aikin ƙararrawar matakin ƙarar mai ta atomatik.
6. Tsarin Lantarki
Yana ɗaukar tsarin KND, wanda za'a iya tsara shi don kammala zagayowar injina ta atomatik, kuma ana iya sarrafa ta da hannu, da gudu, da daidaitawa don farawa/tsayawa. An dakatar da tsarin kula da tsarin CNC.
Yana da nunin zanen tsani, ana iya tsarawa, kuma yana goyan bayan nunin Sinanci.
Yana da amintaccen haɗin kai, kariyar aminci, kariya ta wuce gona da iri, ko wasu bincike na kuskure, ƙararrawa, da ayyukan kariya, suna fitar da sigina masu ji da gani (ja, rawaya, da fitilun ginshiƙan kore).
7. Tsarin Jagora da Mai ciyar da Mai
An ɗora firam ɗin jagora da mai ciyar da mai akan faifan. Ana motsa faifan axially ta hannun rigar jagora wanda tsarin na'ura mai aiki da ruwa ke sarrafa shi don ƙara ko sassauta kayan aikin.
Tsarin Jagora: An yi amfani da shi don hako bindiga; Ayyuka: jagorar raɗaɗi, hatimin mai, cire guntu, da tallafin mariƙin kayan aiki.
Mai ciyar da Mai: Ana amfani da shi don yin aikin BTA (Boiler Actuation); Ayyuka: jagorar rawar soja, hatimin mai, samar da mai, da tallafin kayan aiki.
8. Tallafin Sanda
Saituna biyu, suna ba da tallafin sandar rawar soja da damping vibration.
9. Tsarin Ruwan Ruwa
Yana sarrafa firam ɗin jagora da mai ciyar da mai don ƙara ko sassauta kayan aikin, kuma yana ba da hatimi yayin hakowa don hana yankan ruwa.
10. Kayan aiki
BTA: Yin amfani da ƙarshen chamfered, faifan faifai, rigunan jagora, da tsarin injin ruwa, kayan aikin yana manne kuma yana matsayi. An fara sanya kayan aikin a kan tallafi na taimako, kuma tsarin na'ura mai aiki da karfin ruwa yana sarrafa faifan da aka ɗora don danna kan ƙarshen ƙayyadaddun kayan aikin, cimma matsawa da matsayi.
Gun Drill: Ana sanya kayan aikin akan toshe V, kuma silinda mai jujjuyawar ruwa yana manne aikin ta atomatik. Ƙwararren harbin bindiga na iya motsawa a gefe, wanda ya dace da mashigin ramukan eccentric, tare da bugun tafiya na 100mm. Lokacin da diamita na workpiece ya bambanta, ana iya maye gurbin pads akan V-block.
11. Sliding Semi-Protective System
Gadon injin yana sanye da tarkacen mai da kuma kofa mai zamewa, tare da cikakken la'akari da dacewar lodawa da sauke kayan aiki da kayan aiki.
Na'urorin haɗi: oda na musamman, farashin mai amfani ya ɗauka.
Kayan Aikin Yanke: Mai amfani ne ya ba da shi ko kuma mu sayo, ana amfani da shi don karɓuwa da karɓa na ƙarshe na kayan aikin injin, farashin mai amfani ya ɗauka.
Yankan Mai: Mai amfani ne ya ba da shi don karɓu ta ƙarshe.
Kwafi ɗaya na littafin koyarwa kayan aikin injin, kwafin takardar shaidar daidaito, da kwafi ɗaya na lissafin tattarawa. Kwafi ɗaya na aikin tsarin CNC da littafin kulawa.
1. Pre-karɓa ta mai amfani a masana'anta na kayan aikin injin. Machining daya workpiece; gwajin yanki da kayan aikin yankan da mai amfani ya bayar; karba bisa ga abu na 2.
2. Karɓar ƙarshe a masana'antar mai amfani. Machining biyu workpieces; gwajin yanki da kayan aikin yankan da mai amfani ya bayar; karba bisa ga abu na 2. Bayan kammala nasara, bangarorin biyu sun rattaba hannu kan mintunan karbuwa na karshe, wanda zai yi tasiri a kan sa hannu.
1. Shigarwa da Gudanarwa
Bayan kayan aikin injin ya isa masana'antar mai amfani, masana'antar kayan aikin injin za ta aika da ma'aikata don jagorantar shigar da kayan aikin kuma su kasance masu alhakin gudanarwa.
2. Horowa: Mai yin kayan aikin injin zai ba da horo na kwanaki uku na horo don shirye-shiryen mai amfani, aiki, da ma'aikatan kulawa. A lokacin horo, masana'anta za su jagoranci masu fasaha da ma'aikatan aiki don gudanar da gwajin gwaji akan sassa na yau da kullun.
3. Mai kera kayan aikin injin yana bin ƙa'idodin sabis na bayan-tallace-tallace na Dezhou Delong (Group) Machine Tool Co., Ltd.
4. An rufe kayan aiki da garanti na shekara guda.