
This is a Trepanning Tool (also known as a hollow drill or core drill), a specialized cutting tool for deep hole machining that efficiently removes material by cutting an annular groove, leaving a solid core intact. It is ideal for roughing large-diameter deep holes, significantly reducing material waste and machining time.
| Component | Function | Material/Features |
|---|---|---|
| Cutting Inserts | Primary cutting edges for annular material removal | Carbide (e.g., YG8, WC-Co) or coated carbide, suitable for carbon steel, stainless steel, titanium alloys, etc. |
| Guide Pads | Stabilize the tool and ensure hole straightness/cylindricity | Tungsten carbide inserts, with a 0.02–0.05 mm clearance from the hole wall to minimize tool deflection. |
| Tool Body | Mounts inserts and guide pads, integrates coolant channels | 42CrMo alloy steel, heat-treated to HRC 30–35 for high rigidity and impact resistance. |
| Connection Interface | Connects to deep hole boring tubes or toolholders | Precision threaded or taper fit to ensure concentricity and torque transmission. |
| Parameter Category | Typical Specifications | Notes |
|---|---|---|
| Compatible Hole Diameter | φ80–φ500 mm | Larger diameters available on request. |
| Maximum Machining Depth | 5000 mm | Depends on machine tool stroke and boring tube length. |
| Number of Cutting Inserts | 4–8 pieces | Evenly distributed for stable cutting. |
| Number of Guide Pads | 4–6 pieces | Staggered with inserts for optimal guidance. |
| Coolant Pressure | 5–15 MPa | Ensures chips are suspended and evacuated smoothly. |
| Recommended Cutting Parameters | Cutting speed v = 40–80 m/min Feed rate f = 0.15–0.4 mm/rev | Adjust based on workpiece material; carbide inserts allow higher speeds. |
| Machining Accuracy | Hole Tolerance IT8–IT10 Surface Roughness Ra 3.2–6.3 μm | Subsequent finishing (e.g., honing) is required for higher precision. |